SLS 3D Printed White Nylon Ground-Mounted Cage Prototype

SLS 3D Printed White Nylon Ground-Mounted Cage Prototype

facfox-case-study
Process 3D Print
Material Plastic
Quantity 1 pcs
Price Range $1-100
Lead Time 2 workdays

Gallery

About Project

This blog post showcases a ground-mounted cage prototype created using Selective Laser Sintering (SLS) in white nylon. The model is a rectangular, open-framed plastic structure designed for stability and functionality.

Sleek Design Meets Functional Strength

  • Sleek Base: The base of the cage features a sleek look with rounded corners.
  • Open-Framed Construction: Several vertical bars rise uniformly from the base, forming a cage-like enclosure.
  • Strategic Mounting Points: Circular holes strategically placed within the base allow for easy ground mounting.
  • Open Accessibility and Structural Integrity: The top of the frame remains open for accessibility, while the interconnected corners of the vertical bars ensure the structure's rigidity.

A Hint of Sophistication in Functionality

  • Compact Size: Standing at roughly 10cm tall, this prototype's design hints towards its potential as a protective casing or a supportive frame for a particular device or component.
  • Clean and Sophisticated Material: The clean, white nylon material, achieved through SLS 3D printing, brings a touch of sophistication to its functionality.

FacFox: Your Partner in High-Quality Prototyping

If you're looking for high-quality, functional prototypes like this SLS 3D-printed cage, FacFox can be your one-stop solution. Our SLS printing service utilizes cutting-edge technology to deliver robust and dimensionally accurate prototypes in a wide range of materials, including nylon.

Turn Your Ideas into Reality with FacFox

With FacFox, you can bring your ideas to life quickly and efficiently, allowing you to iterate and refine your designs before committing to full-scale production. Contact FacFox today to discuss your 3D printing needs and explore how SLS technology can take your prototypes to the next level.

Solution

  • Step 1: Digital Model Creation. A digital 3D model of the cage, including its rectangular base with rounded corners, vertical bars, and circular mounting holes, was first created.
  • Step 2: Material Selection. White nylon powder, chosen for its strength and aesthetic qualities, was then loaded into the SLS machine.
  • Step 3: Layer-by-Layer Sintering. The digital model was sliced into thin cross-sections. A high-powered laser beam selectively sintered, or melted together, the nylon powder layer by layer, following the sliced model data.
  • Step 4: Building Platform Lowering. After each layer was sintered, the building platform automatically lowered, allowing a fresh layer of nylon powder to be deposited on top. This process repeated itself until the entire cage structure was complete.
  • Step 5: Cooling and Removal. Once the building process finished, the chamber cooled down, solidifying the sintered nylon particles. The completed cage was then carefully removed from the build platform.
  • Step 6: Post-Processing. Any excess powder remaining on the cage might have been removed through a light cleaning process. Finally, the prototype underwent quality control checks to ensure it met the desired specifications.