CNC Milled Aluminum 6061 Bracket Mounting Chassis Crossmember

CNC Milled Aluminum 6061 Bracket Mounting Chassis Crossmember

facfox-case-study
Process CNC, Polish
Material Metal
Quantity 1 pcs
Price Range $1-100
Lead Time 5 workdays

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About Project

A customer who makes off-road vehicles wanted to improve their chassis crossmember, a structural part that connects the left and right rails of the chassis. They were using welded steel brackets to mount the cross member, but they were heavy, weak, and prone to rust.

They contacted us at FacFox, a professional CNC machining service provider, and we suggested using CNC-milled aluminum 6061 brackets instead. Aluminum 6061 is a popular aluminum alloy for CNC machining. It is light, strong, and corrosion-resistant. It can also be anodized for different colors and finishes.

We used our CNC milling machines to custom the bracket according to the customer’s CAD files and specifications. We ensured the brackets had high precision, accuracy, and quality. We also delivered the brackets on time and within budget.

The customer was delighted with the result. The CNC-milled aluminum 6061 bracket reduced the weight of the vehicle, increased the strength of the crossmember, improved the corrosion resistance of the brackets, and enhanced the aesthetics of the vehicle.

If you are looking for a reliable and cost-effective solution for your CNC machining needs, contact us today at FacFox. We have over 10 years of experience in CNC machining and can handle any project size and complexity. We offer fast turnaround times, competitive prices, and excellent customer service. Let us help you turn your ideas into reality.

Solution

  • Step 1: The CAD model was examined and transformed into a CNC-compatible format with the software AutoCAD.
  • Step 2: A most suitable type of CNC machine was chosen according to the complexity of the product design and the cost of the workpiece.
  • Step 3: Certain operations were configured and the G-codes were input on the machine. The workpiece was mounted on the machine as well.
  • Step 4: The workpiece got shaped and the holes were drilled automatically. It would be inspected during and after the machining process for quality assurance.