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About Project

Imagine a component designed to handle demanding thermal environments within a fluid system. We recently encountered such a piece, beautifully rendered in translucent material using Formlabs' High-Temp Resin. This SLA 3D printed part boasts an impressive Heat Deflection Temperature (HDT) of 238℃, making it an ideal candidate for applications where lesser materials would falter.

Take a closer look at its design:

• Cylindrical Form: The fundamental shape is a cylinder, suggesting a role within a pipe or similar fluid pathway.
• Translucent Yellow-Green Hue: The material's translucency, combined with its subtle yellow-green tint, hints at the potential for visual monitoring of fluid flow or level.
• Central Opening with Radial Holes: A prominent circular opening sits at the center, surrounded by a ring of smaller, evenly spaced holes forming a radial pattern. This configuration strongly suggests a fluid distribution function, perhaps acting as a nozzle, diffuser, or filter component.
• Gear-like Outer Ridges: The outer edge is characterized by evenly spaced ridges, giving it a gear-like appearance. These ridges likely serve a functional purpose, such as:
  • Alignment: Interlocking with other components for precise positioning.
  • Gripping: Providing a surface for secure handling or connection.
  • Rotational Movement: Potentially interacting with a driving mechanism for controlled fluid flow.

This intricate design, brought to life through the precision of SLA 3D printing, speaks volumes about the possibilities for creating specialized parts for challenging environments. The high-temperature resistance of the Formlabs resin makes it suitable for a range of applications, including:

• Molds and Inserts: Creating durable tooling for injection molding processes.
• Brackets and Enclosures: Housing sensitive components in high-heat areas.
• Clamps: Providing secure fastening in thermally demanding systems.

The combination of a functional design and a high-performance material like Formlabs' High-Temp Resin highlights the power of 3D printing in producing end-use parts capable of withstanding significant thermal stress.

Need a custom part that can handle the heat? FacFox offers professional SLA 3D printing services, specializing in high-temperature resins like the one showcased here. Leverage our expertise and advanced technology to bring your high-performance designs to life. Visit facfox.com today to explore our capabilities and get a quote for your next project!

Solution

• Step 1: The 3D model of the fluid system part was designed using CAD software.
• Step 2: The design was then prepared for printing, and support structures were added as needed.
• Step 3: The Formlabs High-Temp Resin was selected as the printing material and loaded into the SLA 3D printer.
• Step 4: The part was printed layer by layer using a laser to selectively cure the resin.
• Step 5: Once the printing process was complete, the part was carefully removed from the build platform.
• Step 6: The support structures were removed from the printed part.
• Step 7: The part was then washed to remove any uncured resin.
• Step 8: Following the washing, the part was post-cured under UV light to achieve its final mechanical properties.
• Step 9: The part underwent a heat treatment process to further enhance its high-temperature resistance. The specific parameters of this heat treatment, such as temperature and duration, were determined based on the material specifications and desired performance.
• Step 10: The finished part was inspected to ensure it met the required specifications and tolerances.