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About Project

Are you seeking unparalleled precision and customization in your medical instruments? Look no further! FacFox offers cutting-edge Laser Powder Bed Fusion (LPBF) 3D printing services to create highly intricate medical devices tailored to your exact specifications.

Our latest innovation is the 3mm SS316L forceps tip. Crafted with micrometer-level precision, these tips can be customized to suit the unique requirements of various tissues and organs. Imagine the possibilities:

• Unmatched Customization: Different tissues demand different tools. Our LPBF technology enables us to create forceps tips with bespoke shapes and sizes, ensuring optimal sample acquisition.
• Minute Detail: Even with a tiny 3mm x 1mm footprint, we can produce intricate features like micro-holes and sawtooth structures with ease.
• Exceptional Surface Finish: Achieve a remarkable surface roughness (Ra) of 0.8-2.8渭m, enhancing the performance and longevity of your instruments.

Benefits of LPBF 3D Printing for Medical Devices

• Rapid Prototyping: Accelerate time-to-market with our efficient 3D printing processes.
• Complex Geometries: Create intricate designs that would be impossible with traditional manufacturing methods.
• Biocompatibility: SS316L is a widely used biocompatible material, ensuring safety in medical applications.
• Cost-Effective: Reduce tooling costs and minimize material waste.

Conclusion

By leveraging the power of LPBF 3D printing, we are revolutionizing the medical device industry. Our 3mm SS316L forceps tips are just one example of the incredible capabilities of this technology. Contact FacFox today to discuss your custom medical device needs and experience the future of manufacturing.

Solution

• Step 1: Design Creation.聽The 3D model of the medical forceps tip was designed using CAD software. The design was tailored to meet specific medical requirements, including the shape and dimensions suitable for precise tissue sampling.
• Step 2: Data Preparation.聽The CAD model was converted into a format compatible with the 3D printer, typically an STL file. The file was then sliced into thin layers, and the printing parameters were set, including layer thickness and laser power.
• Step 3: Powder Preparation.聽Stainless steel 316L powder was prepared for the printing process. The powder was sieved to ensure uniform particle size and was loaded into the printer’s powder bed.
• Step 4: Printing Process.聽The laser powder bed fusion (LPBF) process was initiated. A thin layer of SS316L powder was spread across the build platform. The laser selectively melted the powder according to the sliced design, fusing it layer by layer to form the forceps tip.
• Step 5: Layer-by-Layer Fusion.聽Each layer of powder was melted and fused by the laser, building up the forceps tip from the bottom up. The process was repeated until the entire 3D model was completed.
• Step 6: Cooling and Removal.聽After printing, the build platform was allowed to cool. The printed forceps tip was carefully removed from the powder bed, and any excess powder was brushed off.
• Step 7: Post-Processing. The forceps tip underwent post-processing steps, including heat treatment to relieve residual stresses and improve mechanical properties. Surface finishing techniques, such as polishing, were applied to achieve the desired surface roughness.
• Step 8: Quality Inspection. The final product was inspected for dimensional accuracy and surface quality. Microscopic examination ensured that the resolution was achieved, and the forceps tip met all medical standards.
• Step 9: Sterilization.聽The forceps tip was sterilized to ensure it was safe for medical use. This step was crucial to prevent any contamination during surgical procedures.
• Step 10: Packaging.聽The sterilized forceps tip was packaged in sterile conditions, ready for distribution and use in medical settings.