Urethane Rubber Batman Cowl Cast from SLS 3D Printed Nylon Pattern

Urethane Rubber Batman Cowl Cast from SLS 3D Printed Nylon Pattern

facfox-case-study
Process 3D Print
Material Resin
Quantity 1 pcs
Price Range $100-1,000
Lead Time 3 workdays

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About Project

Ever dreamed of stepping into the shoes of the Caped Crusader? This custom-made urethane rubber Batman cowl is the perfect accessory to complete your cosplay look.

Crafted with precision

Created by the talented team at Shadow Studio FX, renowned for their exceptional cosplay costume customization, this cowl boasts a sleek, angular silhouette that captures the essence of Batman. Shadow Studio FX is a leading studio in the cosplay industry, with a team of skilled artists and technicians who specialize in creating high-quality, custom-made costumes. They have worked with cosplayers of all levels, from beginners to professionals, to bring their vision to life.

Using state-of-the-art SLS (Selective Laser Sintering) technology, we've ensured a flawless, detailed finish. SLS is a 3D printing process that creates parts by fusing powdered materials together with a laser, resulting in strong, durable, and high-quality products.

Built to last, durable urethane rubber offers both flexibility and durability. Urethane rubber is a versatile material that is often used for cosplay accessories due to its strength, durability, and ability to be cast into complex shapes.

Why choose our cowl?

  • Lightweight and comfortable: The hollowed design ensures a comfortable fit, even during long hours of cosplay.
  • Iconic bat-like ears: Add a touch of authenticity to your costume.
  • High-quality finish: Our attention to detail guarantees a professional and realistic look.

Ready to customize your cowl? Contact Shadow Studio FX today to discuss your unique vision. And for all your 3D printing needs, turn to FacFox.

About Shadow Studio FX:

  • Years of experience: Shadow Studio FX has been providing custom cosplay services for over 10 years.
  • Wide range of services: In addition to custom cowls, they offer a variety of other cosplay services, including full-body suits, props, and armor.
  • Commitment to quality: Shadow Studio FX is committed to providing the highest quality products and services to their customers.
  • Competitive pricing: They offer competitive pricing on all of their services.

Solution

  • Step 1: Design Creation. The Batman cowl was meticulously designed by Shadow Studio FX, capturing the sleek and angular silhouette with iconic bat-like ears.
  • Step 2: 3D Model Preparation. A 3D digital model of the cowl was created using CAD software. The model was then converted into an STL file format for 3D printing.
  • Step 3: Slicing. The STL file was processed using slicing software, which divided the model into thin layers. The slicing parameters were configured to ensure optimal printing quality.
  • Step 4: 3D Printing. The pattern was printed using SLS technology. White SLS Nylon powder was used as the material, and the layers were fused together by a laser to form the cowl pattern.
  • Step 5: Post-Processing. The printed pattern was cleaned and any excess powder was removed. The surface was smoothed to achieve a clean, matte finish.
  • Step 6: Mold Making. A mold was created from the 3D-printed pattern. The pattern was used to form a negative mold, capturing all the intricate details of the design.
  • Step 7: Casting. Urethane rubber was poured into the mold to cast the final cowl. The material was allowed to cure, resulting in a flexible and durable cowl.
  • Step 8: Finishing. The cast cowl was removed from the mold and any imperfections were corrected. The surface was finished to ensure a smooth and high-quality appearance.
  • Step 9: Quality Check. The finished cowl underwent a thorough quality check to ensure it met the desired standards of detail and durability.
  • Step 10: Customization. The cowl was customized as per client specifications, ensuring a perfect fit and finish for cosplay use.