There is a supporting bracket on the third-stage separator of a rocket. The original weight is 453g, which needs to be assembled from four parts. The customer requires that the parts be reduced in weight while maintaining sufficient strength and toughness; and integrate four parts into one, reduce the difficulty of assembly. We perfectly fulfill their requirements, reduce the weight by 65% and maintain the strength.
Solution
Step 1: Our engineer optimize the structure of the bracket.
Step 2: 3D modeling and verification.
Step 3: 3D printing with SLS machine and Titanium alloy.