Topology Optimized Launch Vehicle Parts Through SLS 3D Printing

Topology Optimized Launch Vehicle Parts Through SLS 3D Printing

facfox-case-study
Process 3D Print
Material Metal
Quantity 1 pcs
Price Range $1,000-5,000
Lead Time 3 workdays

Gallery

About Project

There is a supporting bracket on the third-stage separator of a rocket. The original weight is 453g, which needs to be assembled from four parts. The customer requires that the parts be reduced in weight while maintaining sufficient strength and toughness; and integrate four parts into one, reduce the difficulty of assembly. We perfectly fulfill their requirements, reduce the weight by 65% and maintain the strength.

Solution

  • Step 1: Our engineer optimize the structure of the bracket.
  • Step 2: 3D modeling and verification.
  • Step 3: 3D printing with DMLS machine and Titanium alloy.


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