Gallery

About Project

Have you ever wondered what an engineering-grade 3D print looks like? This sleek, “top-hat” shaped component is a
custom
cable pass-through or protective boot
, designed to bridge the gap between internal electronics and the outside world.

The two precision-cut ports on top are perfectly sized for standard cable glands, allowing wires to pass through while
keeping dust and moisture out. Its wide mounting flange and hollow interior make it an ideal “dome” for protecting
sensors or electrical junctions on flat surfaces like vehicle firewalls or industrial enclosures.

Is LCD Tough Black Resin Right for the Job?

When it comes to functional prototypes, the material is just as important as the design.
LCD Tough Black Resin
is specifically engineered to mimic the properties of
ABS plastic
. Unlike standard resins that can be brittle, this material offers:

• High Impact Resistance:
  It can survive drops and knocks without shattering.
• Flexibility:
  It has a high “elongation at break,” meaning it can bend or snap-fit without cracking.
• Durability:
  It is strong enough to be drilled, tapped, or bolted down under pressure.

While it’s a stellar choice for functional testing and low-stress end-use parts, remember that like most resins, it is
sensitive to prolonged UV exposure. A quick coat of UV-resistant paint can make it virtually indestructible for
outdoor use!

Bring Your Designs to Life with FacFox

Ready to turn your CAD files into high-performance parts?
FacFox
offers professional 3D printing services with a massive library of materials, including
LCD Tough Black Resin
. Whether you need a single prototype or a small production run, FacFox combines industrial-grade accuracy with
lightning-fast lead times.

Solution

• Step 1: Digital Design. A detailed 3D model was drafted using CAD software, incorporating specific tolerances for the mounting holes and
  cable ports.
• Step 2: Slicing and Preparation. The digital file was processed through slicing software, where optimal support structures were generated and layer
  heights were defined.
• Step 3: Vat Polymerization. The part was printed using an LCD-based 3D printer; ultra-violet light was projected through an LCD screen to
  selectively cure the Tough Black Resin layer by layer.
• Step 4: Initial Cleaning. Once the printing was completed, the part was removed from the build plate and submerged in an isopropyl alcohol
  (IPA) bath to dissolve uncured resin.
• Step 5: Support Removal. The temporary support structures were carefully detached from the flange and interior dome to prepare the
  surfaces.
• Step 6: UV Post-Curing. The component was placed inside a specialized UV curing chamber, where it was exposed to controlled light and heat
  to reach its maximum mechanical strength and “tough” characteristics.
• Step 7: Final Inspection. A manual finishing process was performed to smooth any remaining support marks, and the dimensions were verified
  against the original design.