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GE Invests $4.3 Billion Toward New Factories in the US to Build Jet Engine with 3D Printed Parts 3D Printing Processes

by Aerospace

The GE9X jet engine that GE Aviation is developing for Boeing’s next-generation wide-body passenger jet, the 777X, is wider than the body of a Boeing 737 and more powerful than America’s first manned space rocket. It’s also a big deal for the company’s business. Although the world’s largest engine isn’t scheduled to enter service until around 2020, the company already has recorded some 700 orders and commitments valued at $28 billion at list price. For the first time, the engine will include a variety of 3D printed parts and the latest composite materials, including the light and heat-resistant space-age materials called ceramic-matrix composites (CMCs).

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Etihad becomes first airline to design, certify and fly 3D printed parts under European agency 3D Printing Processes

by Aerospace

Etihad Airways Engineering has received approval from the European Aviation Safety Agency (EASA) to design and certify 3D printed parts for aircraft interiors, becoming the first airline MRO (Maintenance, Repair and Overhaul) under EASA to hold certification approvals for 3D printed parts flying on Etihad Airways aircraft. With this approval, Etihad Airways Engineering joins the world’s leading aircraft OEMs in designing and certifying 3D printed parts.

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Official Hyperloop Pod Competition Features Some Amazing Prototypes 3D Printing Events

by Aerospace

Over the last week, 27 teams have been on site at SpaceX in preparation for this weekend’s Hyperloop Pod Competition just outside SpaceX headquarters in Hawthorne, CA. The purpose of the competition is to help accelerate the development of a functional Hyperloop prototype and encourage student innovation by challenging university students to design and build the best Hyperloop pod. This competition is the first of its kind anywhere in the world. Teams have put their pods through a litany of tests over the last week in hopes of making it into the Hyperloop test track itself. The competition timeline is driven by a team’s ability to complete certain milestones versus a set schedule, so for the purposes of competition coverage. SpaceX will livestream the main events as they happen.

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Made In Space and Axiom Space Sign Joint Agreement for Space Based Manufacturing 3D Printing Processes

by Aerospace

Made In Space and Axiom Space today, announce an agreement to be users and providers of one another’s capabilities for space based manufacturing. Made In Space is the only company to produce 3D printed products in Space and Axiom Space is the leading developer of the world’s first privately-owned commercial space station. This collaboration signifies Made In Space’s exciting transition from research phase, to manufacturing for commercial customers.

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Sintavia Develops Exclusive Process for 3D Printing F357 Aluminum 3D Printing Processes

by Aerospace

Florida based, metal AM forerunner, Sintavia, LLC, announced today that it had developed full end-to-end parameters for producing additively manufactured parts in F357 aluminum, as well as other Al-Si alloys, for use in precision manufacturing. Sintavia’s proprietary process for printing F357 aluminum powder was developed specifically to address aerospace and automotive industry needs for components with low density, good processability, and heat conductivity. Though most aluminum alloy parts are manufactured using traditional casting practices, Sintavia is changing the landscape for industries looking to expand beyond traditional manufacturing in foundry-grade aluminum alloys.

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Unison to provide additively manufactured air-air heat exchangers for Cessna Denali aircraft Aerospace

by Aerospace

Dayton, Ohio, based Unison Industries announced that it has been selected by Textron Aviation, a Textron Inc company, to provide additively manufactured air-air heat exchangers for the new Cessna Denali high performance single engine turboprop. With a maximum occupancy of 11, the clean sheet Denali single engine turboprop will be powered by GE Aviation’s Advanced Turboprop Engine and is targeted to achieve first flight in 2018.