CNC Milled Aluminum 6061 Hydraulic Valve Manifold

CNC Milled Aluminum 6061 Hydraulic Valve Manifold

facfox-case-study
Process CNC, Polish
Material Metal
Quantity 1 pcs
Price Range $100-1,000
Lead Time 7 workdays

Gallery

About Project

Hydraulic valve manifolds are essential components of hydraulic systems that regulate the flow and pressure of fluid. They are usually made of metal blocks with multiple holes and channels that connect different valves and ports. Hydraulic valve manifolds require high precision and durability to withstand high pressure and temperature.

One of our clients approached us with a challenge: they needed a custom CNC-milled aluminum 6061 hydraulic valve manifold for their new product. They had a specific design and specifications for the manifold, which was a cuboid shape with five holes on the front face arranged in a cross, and two holes on each side face.

We accepted the challenge and delivered the solution. Using our advanced CNC milling machines and skilled operators, we were able to produce the manifold with high accuracy and efficiency. We followed the client’s design and specifications closely, and ensured that the tightest tolerances were met.

The client was very satisfied with the result. They tested the manifold and found that it performed flawlessly in their hydraulic system. They praised our quality, speed, and professionalism, and expressed their interest in working with us again for future projects.

At FacFox, we are proud to offer CNC milling services for various materials and applications, including aluminum 6061 hydraulic valve manifolds. We have the expertise, equipment, and experience to meet your needs and exceed your expectations. Contact us today to get a free quote for your CNC milling project.

Solution

  • Step 1: The client’s design and specifications of the manifold were received and verified for accuracy. The CAD files were converted into a CNC-compatible format with the software Mastercam.
  • Step 2: A suitable type of CNC milling machine was selected based on the shape and size of the manifold. The appropriate cutting tools and parameters were chosen to optimize the machining efficiency and quality.
  • Step 3: The aluminum 6061 block was prepared and secured on the machine table. The G-codes were entered into the machine controller to instruct the movements of the cutting tools. The aluminum block was milled into the desired shape and size of the manifold.
  • Step 4: The manifold was inspected during and after the milling process for dimensional accuracy and surface finish.