SLA 3D Printed Resin Streamlined Assembly Component

SLA 3D Printed Resin Streamlined Assembly Component

facfox-case-study
Process 3D Print, Support Removal, Post Curing, Polish, Glueing
Material Resin
Quantity 6 pcs
Price Range $100-1,000
Lead Time 9 workdays

Gallery

About Project

Imagine a component so sleek, so precisely engineered, it practically whispers of speed and efficiency. This isn't just a concept – it's a reality, brought to life through the power of SLA 3D printing. Feast your eyes on this segmented, curved marvel, crafted from white resin with an attention to detail that's simply breathtaking.

This four-part assembly showcases the incredible potential of additive manufacturing for creating complex, multi-part components. Each hollowed section boasts a smooth, curved surface, hinting at aerodynamic or hydrodynamic applications. Notice the strategically placed holes and slots – clear indicators of its intended function within a larger assembly. From the central groove running its length to the precisely dimensioned indentations, every feature speaks to a design optimized for performance.

Precision is Paramount

When dealing with multi-part assemblies, especially those with intricate geometries like this one, dimensional accuracy is absolutely crucial. A fraction of a millimeter off can mean the difference between seamless integration and frustrating rework. That's where SLA 3D printing truly shines. The high resolution and accuracy of stereolithography allow for the creation of parts with exceptional detail and dimensional fidelity, ensuring that each component fits perfectly within the larger assembly.

The FacFox Advantage: Your Partner in Precision 3D Printing

At FacFox, we understand the critical importance of precision in manufacturing. That's why we offer a comprehensive suite of 3D printing services, specializing in high-quality SLA printing for complex assemblies. We leverage cutting-edge technology and a team of expert engineers to deliver parts that meet your exact specifications, every time.

Why Choose FacFox for Your Assembly Components?

  • Unparalleled Accuracy: Our SLA printers deliver exceptional dimensional accuracy, ensuring perfect fit and function for your multi-part designs.
  • Superior Surface Finish: Achieve a smooth, professional finish right off the printer, minimizing the need for post-processing.
  • Wide Range of Materials: Choose from a variety of high-performance resins to match your specific application requirements.
  • Expert Support: Our experienced team is here to guide you through the entire process, from design optimization to final production.

Bring Your Vision to Life

Whether you're developing prototypes, creating custom tooling, or manufacturing end-use parts, FacFox is your trusted partner for precision 3D printing. Contact us today to discuss your next project and discover how our expertise in SLA 3D printing can help you bring your vision to life. From intricate assemblies to complex geometries, we have the technology and the know-how to deliver exceptional results. Let FacFox help you streamline your manufacturing process and achieve unparalleled precision.

Solution

  • Step 1: Digital Model Creation.聽A 3D model of the component was designed using CAD software.
  • Step 2: Model Preparation. The digital model was then sliced into thin layers by specialized software. Support structures were added for the hollowed space.
  • Step 3: Resin Preparation.聽Liquid resin, specific to the desired material properties, was poured into the vat of the SLA 3D printer.
  • Step 4: Printing Process.聽The printing process was initiated. A UV laser beam, guided by the sliced model data, was used to selectively cure the liquid resin layer by layer. The build platform was lowered incrementally after each layer was cured.
  • Step 5: Part Removal.聽Once the printing process was completed, the printed part was removed from the resin vat.
  • Step 6: Support Removal.聽The support structures, which were added during the model preparation stage, were carefully removed from the printed part.
  • Step 7: Post-Curing.聽The printed part was then post-cured under UV light to enhance its mechanical properties and ensure complete polymerization of the resin.
  • Step 8: Cleaning.聽Excess resin was cleaned from the part using appropriate solvents.
  • Step 9: Inspection.聽The printed component was inspected for dimensional accuracy and surface quality.
  • Step 10: Assembly.聽In the case of a multi-part component, individual parts were joined together using appropriate methods, such as adhesives or mechanical fasteners. Precise alignment was ensured during this stage.
  • Step 11: Finishing. Depending on the application requirements, additional finishing processes, such as sanding, painting, or coating, might have been applied.
  • Step 12: Final Inspection. The assembled component was inspected again to verify that all parts were correctly joined and that the final product met the required specifications.