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About Project

The world of footwear is constantly evolving, with designers pushing the boundaries of aesthetics and functionality. One of the most exciting advancements in recent years is the use of DLP (Digital Light Processing) 3D printing, and FacFox is at the forefront of this revolution.

Unleash Your Creativity with DLP 3D-Printed Shoe Surfaces

DLP 3D printing offers unparalleled design freedom, allowing for the creation of intricate and complex shoe surface geometries that were previously impossible. Imagine crafting shoe uppers with organic, cellular-like patterns, delicate lace-like structures, or customized textures that perfectly match your vision.

Elastic Rubber: The Perfect Material for Comfort and Performance

FacFox's DLP Elastic Rubber 3D printing service utilizes advanced materials like EPU resin to create shoe surfaces that are not only visually stunning but also incredibly comfortable and durable. This elastic rubber material provides:

• Flexibility and Support: Adapts to the natural movement of the foot, ensuring a snug and comfortable fit.
• Breathability: Allows for airflow, keeping the foot cool and dry.
• Lightweight Design: Reduces overall shoe weight, enhancing agility and performance.
• Durability: Resistant to wear and tear, ensuring long-lasting performance.

From Sole to Surface: A Complete 3D-Printed Shoe Solution

FacFox's expertise extends beyond shoe surfaces. As demonstrated in our case study Mass Production DLP 3D Printed EPU Resin Sneaker Shoe Soles, we have successfully mass-produced high-quality sneaker soles using EPU resin. This means we can provide a complete 3D printed shoe solution, from the sole to the surface, ensuring seamless integration and exceptional performance.

The Future of Footwear is Here

With FacFox's DLP Elastic Rubber 3D printing service, designers can bring their most innovative shoe concepts to life. Whether you're looking to create a unique, high-fashion sneaker or a performance-driven athletic shoe, our technology and expertise can help you achieve your goals. Contact us today to learn more and start your 3D printed shoe journey!

Solution

• Step 1: The 3D model of the designer shoe surface was created using CAD (Computer-Aided Design) software.
• Step 2: The digital design was then prepared for 3D printing by slicing it into numerous thin layers using specialized software. Support structures, if needed for complex geometries, were also generated at this stage.
• Step 3: A vat of liquid photopolymer elastic rubber resin (such as EPU) was filled into the DLP 3D printer.
• Step 4: Layer by layer, the liquid resin was selectively cured by projecting UV light patterns onto it. Each layer was solidified according to the sliced digital model.
• Step 5: After each layer was exposed, the build platform was moved incrementally, and a new layer of liquid resin was spread for the subsequent curing process. This process was repeated until the entire shoe surface was formed.
• Step 6: Once the printing process was completed, the printed part was carefully removed from the build platform.
• Step 7: If support structures were generated, they were meticulously removed, often through manual detachment or by dissolving them in a specific solution.
• Step 8: The printed shoe surface was then post-processed, which may have involved cleaning to remove any residual resin and potentially a final UV curing step to ensure complete solidification and desired mechanical properties.
• Step 9: Finally, the DLP 3D printed elastic rubber shoe surface was prepared for bonding or gluing onto the previously manufactured shoe sole.