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Hunting for Medals with 3D Printing and Treed Filaments 3D Printing Processes

Canoe and Surf: Two Italian athletes at the Paralympics and World Championships. Prostheses and guardians printed with TreeD Filaments materials by engineer Marco Avaro. Veronica Yoko Plebani went to the Paralympics in Rio. Fabrizio Passetti prepared for the World Championships in La Jolla, California. These are two Italian athletes who already have a rich collection of achievements and trophies, and they share one characteristic: they use prostheses 3D printed by biomedical engineer Marco Avaro, using TreeD Filaments materials. In his laboratory Avaro works with a material derived from Carbonium, an highly technical material developed specifically for this application. Veronica practices canoeing, Fabrizio surfing. “For Veronica I made a brace for the hand – explains Avaro- while Fabrizio needed a prosthesis in extremely high-performance carbon, capable of withstanding even considerable stresses“. Both athletes are thrilled with the result and are tangible evidence of the extraordinary results that can be achieved thanks to 3D printing. In the orthopedic laboratory Del Bene Fabio in Trieste, the engineer is working virtually non-stop and with TreeD Filaments he is able to create increasingly sophisticated prosthetics. “At the base there are high-quality, high performing filaments, made by Treed Filaments, and WASP printers. Now 3D printing has become something structural, calculated and extremely precise. We are printing parts with tolerances of two tenths of a millimeter.” It is important to note that a prosthesis is a tailored medical device and is subject to a whole series of rules and characteristics, based on prescriptions written by qualified physicians. Obviously we carried out a series of trial and error.The filaments are certified and in this period the specifications are being written.

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AMBER Researchers Develop New 3D Bioprinting Technology to Make Alternatives to Bone Grafts 3D Printing Processes

Researchers in AMBER, the Science Foundation Ireland funded materials science centre, hosted in Trinity College Dublin, have created a process to support 3D printing of new bone graft material. This world first research, led by Professor Daniel Kelly and recently published in the journal Advanced Healthcare Materials, could be used to regenerate large defects caused by tumour resections, trauma and infection, as well as inherited bone deformities. Professor Kelly’s research could also have numerous applications in craniomaxillofacial (the whole area of the mouth, jaw, face and skull) and orthopaedic surgery, especially in cases where tissues with complex geometries need to be regenerated, for example cases in the head, jaw or spine. Worldwide, 2.2 million procedures a year require a bone graft. At present there are currently two methods to provide a bone graft. The first is an autograft, where bone is transplanted from one site to another site within the same person. This type of grafting can be quite painful, and issues can arise at the site of extraction, as it heals. The second, an allograft is where bone is taken from a donor and transplanted. Complications can include donor site morbidity, poor availability of transplantable tissue and disease transfer from the donor to the recipient. AMBER’s new 3D printing method could replace traditional methods and eliminate these difficulties, by enabling the printing of larger and more complex shaped implants. Furthermore, the mechanical properties may be tailored for specific applications, which means bone grafts could be used in more complex cases such as in the head and jaw. AMBER researchers’ method consists of using 3D bioprinting technology to fabricate cartilage templates which have been shown to assist the growth of a complete bone organ. The AMBER team used 3D bioprinting to deposit different biomaterials and adult stem cells in order to engineer cartilage templates matching the shape of a segment within the spine. The team implanted the templates under the skin, where they matured over time into a fully functional bone organ with its own blood vessels. During skeletal development many of our bones are formed by a process in which cartilage templates are transformed into a vascularised and functioning bone organ. Professor Daniel Kelly, Investigator at AMBER and Director of the Trinity College Centre for Bioengineering, said: “This is new approach to tissue and organ engineering and we’re very excited. 3D bioprinting is a rapidly expanding area in the fields of tissue engineering and regenerative medicine. While the technology has already been used to engineer relatively simple tissues such as skin, blood vessels and cartilage, engineering more complex and vascularised solid organs, such as bone, is well beyond the capabilities of currently available bioprinting technologies. Our research offers real hope in the future for patients with complex bone trauma or large defects following removal of a tumour. In addition, this bioprinting approach could also be used in the development of the next generation of biological implants for knee and hip replacements. Our next stage of this process is to aim to treat large bone defects and then integrate the technology into a novel strategy to bioprint new knees.” Professor Kelly will be presenting his research at the 5-Year Trinity Biomedical Sciences Institute (TBSI) Symposium on Monday September 5, where leading bioengineers, cancer scientists, clinicians and immunologists will discuss their next-generation research projects. For a full agenda of speakers, see:https://www.tcd.ie/biosciences/assets/pdf/agenda_tbsi_5anniversary_draft_tb.pdf A short video of the process can be found here, A short video of the process can be seen here,https://youtu.be/NWBa8OWgApM. The paper can be found in full here:https://onlinelibrary.wiley.com/doi/10.1002/adhm.201600182/full.

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3D Printing in Dentistry Revenues to Hit $3.7 Billion by 2021 3D Printing Processes

SmarTech Publishing has just published a new 140-page report showing where the money will be made with 3D printing in dentistry and identifying winners and losers in this segment. This new report assesses the revenues from 3D printers and related software, materials and services sold to the dentistry sector in 2016 will reach $1.6 billion but says that such revenues will grow to $3.7 billion by 2021.

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MaketoCare Contest by Sanofi Genzyme Celebrates Makers Helping to Overcome Disability AM Software

In order to face disability, either patients or caregivers become Makers. One goal: find innovative and accessible solutions for day to day challenges. Inspired by a successful maker project by Fabio Gorrrasi, who designed and prototyped a tutor for his daughter suffering from SMA, Sanofi Genzyme launched the contest MaketoCare, focused to celebrate ideas helping to improve daily living. Accept the challenge: submit your project about disability and quality of life to the Call for Makers and, if selected, present your idea to the Maker Faire Rome 2016