{"id":69113,"date":"2019-07-29T13:45:44","date_gmt":"2019-07-29T05:45:44","guid":{"rendered":"http:\/\/facfox.com\/news\/aerospace\/ge-power-opens-factory-of-the-future-in-south-carolina.3dm"},"modified":"2019-07-29T13:45:44","modified_gmt":"2019-07-29T05:45:44","slug":"ge-power-opens-factory-of-the-future-in-south-carolina","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/ge-power-opens-factory-of-the-future-in-south-carolina\/","title":{"rendered":"GE Power opens Factory of the future in South Carolina"},"content":{"rendered":"<div id=\"dpsp-content-top\" class=\"dpsp-content-wrapper dpsp-shape-rectangular dpsp-size-medium dpsp-has-spacing dpsp-has-buttons-count dpsp-show-on-mobile dpsp-button-style-1\">\n<ul class=\"dpsp-networks-btns-wrapper dpsp-networks-btns-content dpsp-networks-btns-share dpsp-column-auto\">\n<li><span class=\"dpsp-network-icon\"><\/span><span class=\"dpsp-network-label-wrapper\"><\/span><\/li>\n<li><span class=\"dpsp-network-icon\"><\/span><span class=\"dpsp-network-label-wrapper\"><\/span><\/li>\n<li><span class=\"dpsp-network-icon\"><\/span><span class=\"dpsp-network-label-wrapper\"><\/span><\/li>\n<li><span class=\"dpsp-network-icon\"><\/span><span class=\"dpsp-network-label-wrapper\"><\/span><\/li>\n<\/ul>\n<\/div>\n<p><img decoding=\"async\" class=\"size-full wp-image-78103\" src=\"https:\/\/3dprintingindustry.com\/wp-content\/uploads\/2016\/05\/psp31481_06789.jpg\" alt=\"psp31481_067.jpg\" \/><\/p>\n<p>A giant facility full of machinery capable of producing almost anything a creator dreams up, with a personalized robot to boot; GE\u2019s new Advanced Manufacturing Works sounds rather like a futuristic Willy Wonka\u2019s Chocolate Factory.<\/p>\n<p>However, with $75 million worth of investment behind its creation, this gargantuan workshop is designed to create more than candy bars. Packed full of the latest big-data analytics and cutting-edge technology which isn\u2019t yet available on the market, and with parameters that exceed the size of two football pitches, the plant is set to innovate the way industry itself works.<\/p>\n<p>\u201cThis facility is the bridge between the lab and reality,\u201d said Kurt Goodwin, who manages the space. \u201cIt\u2019s an incubator. We collaborate with engineers to allow them to realize their big ideas and help turn them into a process that you can do reliably over again at the right price.\u201d<\/p>\n<p>The plant is essentially designed to accelerate the process that occurs between an engineer\u2019s light bulb moment and mass production. With a wealth of machinery at their fingertips, Goodwin\u2019s colleagues are able to test out new design and manufacturing ideas, rapidly conduct tests and produce prototypes in order to finalize the design, before giving the go-ahead for large-scale production that can keep pace with market demand.<\/p>\n<p>\u201cLeonardo had the idea for the helicopter, but it took Igor Sikorsky 400 years to make it a reality\u201d, Goodwin explained. \u201cWe have the tools to help our inventors figure things out here and now and get their ideas into mass production right away.\u201d<\/p>\n<p>The new facility, which was inaugurated with an opening ceremony last Friday, is set to take on 80 employees, and already houses materials scientists, engineers and machinists who are leaders in their field.<\/p>\n<p>\u201cWe handpicked this team of people who are resourceful, solution-oriented and they don\u2019t panic when something goes wrong,\u201d Goodwin said of his fellow employees. \u201cThey know how to fail fast. Together, they can solve just about anything.\u201d<\/p>\n<p>The machinery that is at the teams disposal currently includes a industrial-grade 3D printers, ovens than can create a \u2018supermaterial\u2019 called ceramic matrix composites, and a robot affectionately nicknamed Autonomous Prime which has IDAR technology built into its eyes \u2013 the same equipment used by Google\u2019s self-driving cars.<\/p>\n<p><img decoding=\"async\" class=\"size-full wp-image-78104\" src=\"https:\/\/3dprintingindustry.com\/wp-content\/uploads\/2016\/05\/psp31481_09372.jpg\" alt=\"psp31481_093.jpg\" \/><\/p>\n<p>A standard workflow in the new GE plant would typically begin with a CAD file of an initial prototype, which is then turned into a 3D model of the design. In the past, this process could take weeks, but is now being termed \u201crapid prototyping\u201d for its fast turnaround.<\/p>\n<p>Predix software is also used to stream information over the secure \u2018Industrial Internet\u2019 into the cloud for analysis and problem resolutions, a process that comprises part of what GE terms the \u201cdigital thread\u201d which allows rapid information sharing between the highly-specialized team. \u201cIt\u2019s Uber for industry\u201d, quipped Clay Johnson, GE Power\u2019s chief information officer, when speaking of this innovative data sharing system.<\/p>\n<p>Typical projects vary in the workspace, but last week saw the plant produce compressor blades and look to insert 3D printed parts inside the world\u2019s largest jet engines. GE\u2019s Aviation team are using direct metal laser melting machines for this, which fuses layers of fine metal powder together with a laser beam.<\/p>\n<p>\u201cWe were able to run through 10 design iterations in just a few months and then ship the final version into production four months later,\u201d Goodwin said of the project. \u201cNormally it would take us a year.\u201d<\/p>\n<p>The Greenville-based plant is only the latest of GE Power\u2019s new facilities to be established. Earlier in April, the Centre of Additive Technology Advancement opened its doors in Pittsburgh, and houses a team that is working to bring \u201cadditive\u201d manufacturing methods, such as 3D printing, from the niche to the conventional.<\/p>\n<p>GE\u2019s new plant is a bold and exciting experiment, with the potential to overhaul and catalyze the whole process of how we create new products. Such potential holds parallels to how Adam Smith\u2019s <em>Wealth of Nations<\/em> revolutionized labour systems, and ultimately led to the first Ford Model T cars rolling off assembly lines a century later.<\/p>\n<p>Steve Bolze, GE Power\u2019s CEO, acknowledged that technology can only take us so far however, without human ingenuity driving innovation forward.<\/p>\n<p>\u201cWe have robotics and 3D printers\u201d, Bolze said after Friday\u2019s opening ceremony, \u201cBut this place is really about the people who trust each other enough to take risks together and create the future.\u201d<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>A giant facility full of machinery capable of producing almost anything a creator dreams up, with a personalized robot to boot; GE\u2019s new Advanced Manufacturing Works sounds rather like a futuristic Willy Wonka\u2019s Chocolate Factory. However, with $75 million worth of investment behind its creation, this gargantuan workshop is designed to create more than candy [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":182851,"comment_status":"open","ping_status":"close","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"https:\/\/3dprintingindustry.com\/wp-content\/uploads\/2016\/05\/psp31481_06789.jpg","fifu_image_alt":"","footnotes":""},"categories":[53],"tags":[169,170,171,158],"class_list":["post-69113","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-aerospace","tag-3dprint","tag-3dprinting","tag-rapid-prototyping","tag-space"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.2 (Yoast SEO v27.2) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>GE Power opens Factory of the future in South Carolina - FacFox News<\/title>\n<meta name=\"description\" content=\"A giant facility full of machinery capable of producing almost anything a creator dreams up, with a personalized robot to boot; 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