{"id":195635,"date":"2025-05-06T00:00:00","date_gmt":"2025-05-06T00:00:00","guid":{"rendered":"https:\/\/facfox.com\/news\/second-3d-printed-walmart-expansion-to-open-in-alabama-construction-3d-printing\/"},"modified":"2025-05-06T00:00:00","modified_gmt":"2025-05-06T00:00:00","slug":"second-3d-printed-walmart-expansion-to-open-in-alabama-construction-3d-printing","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/second-3d-printed-walmart-expansion-to-open-in-alabama-construction-3d-printing\/","title":{"rendered":"Second 3D printed Walmart expansion to open in Alabama Construction 3D Printing"},"content":{"rendered":"<p>Less than a year ago, mega retailer Walm<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\">art<\/a> revealed it had commissioned one of the largest free-standing 3D printed commercial buildings in the United States. This build, completed in Tennessee, consisted of an 8,000-square-foot expansion to an existing site, which now functions as a online pickup center. Today, evidently satisfied with its first major foray into construction <a href=\"https:\/\/facfox.com\/service\/3d-printing-service\" target=\"_blank\">3D printing<\/a>, Walm<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\">art<\/a> is preparing to open a second 3D printed expansion, this time in <span style=\"font-weight: 400\">Huntsville, Alabama.<\/span><\/p>\n<p>The new building, which is slated to open this Friday (May 9) at Walm<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\">art<\/a> Supercenter #5197, spans 5,000 square feet and will be used as an <span style=\"font-weight: 400\">online grocery pick-up and delivery location. Like the first 3D printed structure commissioned by Walm<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\">art<\/a>, this new build was led by Alquist 3D LLC, a Colorado-based construction <a href=\"https:\/\/facfox.com\/service\/3d-printing-service\" target=\"_blank\">3D printing<\/a> firm, who also brought on FMGI, Inc., a general contractor specializing in commercial real estate.&nbsp;<\/span><\/p>\n<p>Impressively, the 3D printed walls of the new expansion were completed within just 75 hours over seven days, marking a dramatic time reduction compared to more conventional cement masonry techniques, which could take over three weeks. On top of that, the building process required far less labor than traditional construction, involving only a five-person team from Alquist and FMGI Huntsville. This team employed two construction <a href=\"https:\/\/facfox.com\/service\/3d-printing-service\" target=\"_blank\">3D printing<\/a> robots, which built the 16-foot-tall walls layer by layer using a <span style=\"font-weight: 400\">customized concrete mix formulated by Sika USA.<\/span><\/p>\n<p>   <img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/05\/8621390831055067976.jpg\" class=\"aligncenter\">  <\/p>\n<div style=\"background-color: #eaeaea7a;padding: 15px 30px;align-items: center;border-radius: 4px;box-shadow: -1px 4px 20px 0px #dedede;margin-top: 1em;margin-bottom: 1em\">\n<div style=\"flex: 1;padding-right: 30px\">\n<h4 style=\"margin-bottom: 14px\">Manufacturing on Demand<\/h4>\n<div>Realize your creation with full capabilities, expand your business from prototyping to mass production.<\/div>\n<\/div>\n<p><a href=\"https:\/\/facfox.com\" target=\"_self\" rel=\"noopener noreferrer\" style=\"background-color: #0baee8;color: white;padding: 10px 20px;border-radius: 4px\"><i aria-hidden=\"true\" class=\"fa-fw auxicon auxicon-cloud-upload\"><\/i> Get Quote<\/a><\/div>\n<p><span style=\"font-weight: 400\">\u201cIn a commercial construction world that pays so much attention to project timelines and costs, our work with Walm<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\">art<\/a> shows that <a href=\"https:\/\/facfox.com\/service\/3d-printing-service\" target=\"_blank\">3D printing<\/a> isn\u2019t just a novelty\u2014it\u2019s an innovation ready to scale for retail and other industries,\u201d said Patrick Callahan, CEO of Alquist 3D. \u201cThis second project clearly demonstrates how retail expansions can be faster, more cost-effective and less wasteful, paving the way for broader adoption for large-scale commercial builds.\u201d&nbsp;<\/span><\/p>\n<p>Another key benefit of using construction <a href=\"https:\/\/facfox.com\/service\/3d-printing-service\" target=\"_blank\">3D printing<\/a> was that the technology could continue to build in weather conditions that might otherwise have halted conventional construction methods. This actually enabled the team to complete the walls ahead of schedule. As Callahan added: \u201c<span style=\"font-weight: 400\">The adaptability of the technology and materials proves 3DCP as a preferred commercial building solution in varying climates.\u201d&nbsp;<\/span><\/p>\n<p>Efficiency was achieved in other ways too, namely in terms of material consumption. According to Alquist 3D, the use of <a href=\"https:\/\/facfox.com\/service\/3d-printing-service\" target=\"_blank\">3D printing<\/a> enabled the team to reduce material waste by 55% and actually only used 75% of the material supplied by Sika. Moreover, the robotic build site was deemed safer for workers since there was no need for higher risk infrastructure like scaffolding.<\/p>\n<p><img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/05\/2864946569070258971.jpg\" class=\"aligncenter\">   Image from the first Walm<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\">art<\/a> build in Tennessee (Alquist 3D)   <\/p>\n<p>Walm<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\">art<\/a> is one of a small but growing number of mainstream brands that is embracing construction <a href=\"https:\/\/facfox.com\/service\/3d-printing-service\" target=\"_blank\">3D printing<\/a>. Coffee giant Starbucks is also preparing to open its very first 3D printed location in Brownsville, Texas.<\/p>\n<blockquote style=\"font-size: 16px;border-left: 4px solid #cdcdcd;border-radius: 4px;background-color: #f9f9f9;font-weight: 500;color: dimgrey\">\n<h5 style=\"margin-bottom: 6px\">You might also like:<\/h5>\n<p><a href=\"https:\/\/www.voxelmatters.com\/simpliforge-creations-produces-highest-on-site-3d-printed-structure\/\" target=\"_blank\">Simpliforge Creations produces highest on-site 3D printed structure: <\/a>The effort was led by Prof. K.V.L. Subramaniam of IIT-Hyderabad, Arun Krishnan, PhD scholar at IIT Hyderabad, and a multidisciplinary team. The structure, printed in just 14 hours using locally sourced materials, demonstrates how indigenous technology can deliver infrastructure rapidly and sustainably.<\/p><\/blockquote>\n<p style=\"font-size: 14px;color: grey\">* This article is reprinted from <a href=\"https:\/\/www.voxelmatters.com\/second-3d-printed-walmart-expansion-to-open-in-alabama\/\" target=\"_blank\">3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n<p><i class=\"far fa-fw fa-user\"><\/i> Author:&nbsp;Tess Boissonneault<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Less than a year ago, mega retailer Walmart revealed it had commissioned one of the largest free-standing 3D printed commercial buildings in the United States. This build, completed in Tennessee, consisted of an 8,000-square-foot expansion to an existing site, which now functions as a online pickup center. Today, evidently satisfied with its first major foray into construction 3D printing, Walmart is preparing to open a second 3D printed expansion, this time in Huntsville, Alabama.<\/p>\n","protected":false},"author":3,"featured_media":195636,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"","fifu_image_alt":"","footnotes":""},"categories":[204],"tags":[5374],"class_list":["post-195635","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-architecture","tag-construction-3d-printingconsumer-products"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.2 (Yoast SEO v27.2) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Second 3D printed Walmart expansion to open in Alabama Construction 3D Printing - FacFox News<\/title>\n<meta name=\"description\" content=\"Less than a year ago, mega retailer Walmart revealed it had commissioned one of the largest free-standing 3D printed commercial buildings in the United States. 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Today, evidently satisfied with its first major foray into construction 3D printing, Walmart is preparing to open a second 3D printed expansion, this time in Huntsville, Alabama.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/facfox.com\/news\/second-3d-printed-walmart-expansion-to-open-in-alabama-construction-3d-printing\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Second 3D printed Walmart expansion to open in Alabama Construction 3D Printing\" \/>\n<meta property=\"og:description\" content=\"Less than a year ago, mega retailer Walmart revealed it had commissioned one of the largest free-standing 3D printed commercial buildings in the United States. 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This build, completed in Tennessee, consisted of an 8,000-square-foot expansion to an existing site, which now functions as a online pickup center. Today, evidently satisfied with its first major foray into construction 3D printing, Walmart is preparing to open a second 3D printed expansion, this time in Huntsville, Alabama.","breadcrumb":{"@id":"https:\/\/facfox.com\/news\/second-3d-printed-walmart-expansion-to-open-in-alabama-construction-3d-printing\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/facfox.com\/news\/second-3d-printed-walmart-expansion-to-open-in-alabama-construction-3d-printing\/"]}]},{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/facfox.com\/news\/second-3d-printed-walmart-expansion-to-open-in-alabama-construction-3d-printing\/#primaryimage","url":"https:\/\/facfox.com\/news\/wp-content\/uploads\/2025\/05\/3200b0a55a3156d0b4fb5ba0656ce49e.jpg","contentUrl":"https:\/\/facfox.com\/news\/wp-content\/uploads\/2025\/05\/3200b0a55a3156d0b4fb5ba0656ce49e.jpg","width":780,"height":470},{"@type":"BreadcrumbList","@id":"https:\/\/facfox.com\/news\/second-3d-printed-walmart-expansion-to-open-in-alabama-construction-3d-printing\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"https:\/\/facfox.com\/news\/"},{"@type":"ListItem","position":2,"name":"Second 3D printed Walmart expansion to open in Alabama Construction 3D Printing"}]},{"@type":"WebSite","@id":"https:\/\/facfox.com\/news\/#website","url":"https:\/\/facfox.com\/news\/","name":"FacFox News","description":"News and Insights of 3D Printing and Manufacturing","publisher":{"@id":"https:\/\/facfox.com\/news\/#organization"},"potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/facfox.com\/news\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"},{"@type":"Organization","@id":"https:\/\/facfox.com\/news\/#organization","name":"FacFox News","url":"https:\/\/facfox.com\/news\/","logo":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/facfox.com\/news\/#\/schema\/logo\/image\/","url":"https:\/\/facfox.com\/news\/wp-content\/uploads\/2020\/11\/facfox-news-homepg-logo-200px.png","contentUrl":"https:\/\/facfox.com\/news\/wp-content\/uploads\/2020\/11\/facfox-news-homepg-logo-200px.png","width":200,"height":55,"caption":"FacFox News"},"image":{"@id":"https:\/\/facfox.com\/news\/#\/schema\/logo\/image\/"}},{"@type":"Person","@id":"https:\/\/facfox.com\/news\/#\/schema\/person\/7b701aad2d8f434034fcecd2c50a570c","name":"Vera","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/secure.gravatar.com\/avatar\/bf3b1e47e1f0ed2367da10e343584d5a4adb2e9675fce2aefb04f0ecf3954386?s=96&d=mm&r=g","url":"https:\/\/secure.gravatar.com\/avatar\/bf3b1e47e1f0ed2367da10e343584d5a4adb2e9675fce2aefb04f0ecf3954386?s=96&d=mm&r=g","contentUrl":"https:\/\/secure.gravatar.com\/avatar\/bf3b1e47e1f0ed2367da10e343584d5a4adb2e9675fce2aefb04f0ecf3954386?s=96&d=mm&r=g","caption":"Vera"},"url":"https:\/\/facfox.com\/news\/author\/vera\/"}]}},"_links":{"self":[{"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/posts\/195635","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/comments?post=195635"}],"version-history":[{"count":0,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/posts\/195635\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/media\/195636"}],"wp:attachment":[{"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/media?parent=195635"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/categories?post=195635"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/tags?post=195635"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}