{"id":195441,"date":"2024-12-22T00:00:00","date_gmt":"2024-12-22T00:00:00","guid":{"rendered":"https:\/\/facfox.com\/news\/3d-printed-concrete-supports-us-army-research-materials\/"},"modified":"2024-12-22T00:00:00","modified_gmt":"2024-12-22T00:00:00","slug":"3d-printed-concrete-supports-us-army-research-materials","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/3d-printed-concrete-supports-us-army-research-materials\/","title":{"rendered":"3D printed concrete supports US Army research Materials"},"content":{"rendered":"

Researchers at the University of Nevada, Reno are working on a project that could enable the US Army to quickly produce infrastructure \u2013 such as buildings or bridges \u2013 in forward-deployment missions without relying on traditional building materials. The approach involves 3D printing<\/a> concrete structures on site \u2013 eliminating the need to ship full-scale buildings or materials into challenging environment<\/a>s, including conflict zones.<\/p>\n

The current research is led by Assistant Professor of Civil & Environmental Engineering, Floriana Petrone, and Associate Research Professor, Sherif Elfass, in collaboration with the US Army Engineer Research and Development Center (ERDC) Construction Engineering Research Laboratory (CERL). The project is supported by the US Depart<\/a>ment of Defense and is slated to run through June 2025.<\/p>\n

This fall, the team conducted a load test on a set of about seven concrete segments held together by a post-tensioned cable running through the center of the components. This narrow section of a test \u2018bridge\u2019 successfully sustained up to 7,000 pounds of load. Sensors attached to the components collected data for subsequent analyses and numerical simulations performed by postdoctoral scholar Satish Paudel and undergraduate researcher Allen Rivas.<\/p>\n

The next phase of the project will involve widening the test sample by adding additional components and investigating connection methods to accelerate construction. The ultimate goal is to provide the Army with a robust technical basis for printing and assembling needed structures in the field. Petrone\u2019s team is exploring how the 3D printed components can connect without specialized equipment and still form reliable, scalable structures.<\/p>\n

\u201cEverything could be assembled manually on site,\u201d Petrone said, noting that the cabling system does not require specialized equipment \u2013 making it suitable for challenging combat-zone conditions.<\/p>\n

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As envisioned, structures could be disassembled into part<\/a>s and reassembled into different configurations. Identical structural components offer highly adaptable designs, and the research aims to help engineers in the field confidently connect these components into sound infrastructure. The team\u2019s work integrates numerical modeling with 3D printing<\/a> and segmental construction to optimize the design before building even begins.<\/p>\n

\u201cThe integration of numerical modeling with 3D printing<\/a> and segmental construction provides a powerful tool for predicting structural performance before construction even begins,\u201d said Elfass. \u201cThis allows engineers to optimize the placement of segments and the design of printed components, ensuring that printed structures meet the necessary strength and durability requirements in a variety of conditions.\u201d<\/p>\n

Petrone and her team are applying a more rigorous, less trial-and-error approach to improve the integrity and performance of 3D printed LEGO-like concrete modules. Their experimental program, which began in early 2024, includes testing \u2018bridging infrastructure\u2019 assembled from 3-foot-long concrete modules they have printed. The bridge\u2019s performance has been both experimentally tested and numerically simulated to validate the experiments.<\/p>\n

While early work in 3D printed structures often relied on Edisonian methods, the University of Nevada, Reno is now developing a more systematic approach to ensure these structures perform as needed. This work is designed to further the Army\u2019s capabilities in constructing infrastructure in remote or hostile settings \u2013 combining 3D printing<\/a>, segmental construction, and advanced numerical simulation to build reliably sound, scalable structures.<\/p>\n

In a corner of the University\u2019s Large-Scale Structures Laboratory (LSSL), Petrone\u2019s team has been using a mid-scale 3D printer from the US Army to produce concrete components shaped like Ls and Ts. The team continues to refine its methods, with the aim of making complex assembly processes feasible under challenging conditions and ensuring that future military<\/a> operations can benefit from on-demand, robust infrastructure.<\/p>\n

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Australian 3D printed social housing project advances: <\/a>According to a recent social media post by Ash Group Holdings, the trusses for the roof of a 3D printed duplex were installed last week. The beams were reportedly pre-assembled before being transported to the construction site in Dubbo and were lifted onto the concrete 3D printed structure using a crane. The group\u2019s Aboriginal Sustainable Homes team has been \u201cmaking sure each truss is aligned and securely fixed to the 3D printed frame\u201d to ensure that the roof is ready for the next stage of construction.<\/p><\/blockquote>\n

* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Edward Wakefield<\/p>\n","protected":false},"excerpt":{"rendered":"

Researchers at the University of Nevada, Reno are working on a project that could enable the US Army to quickly produce infrastructure \u2013 such as buildings or bridges \u2013 in forward-deployment missions without relying on traditional building materials. 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