{"id":193727,"date":"2021-10-25T00:00:00","date_gmt":"2021-10-25T00:00:00","guid":{"rendered":"https:\/\/facfox.com\/news\/repeatability-in-am-is-within-reach-3d-printer-hardware\/"},"modified":"2021-10-25T00:00:00","modified_gmt":"2021-10-25T00:00:00","slug":"repeatability-in-am-is-within-reach-3d-printer-hardware","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/repeatability-in-am-is-within-reach-3d-printer-hardware\/","title":{"rendered":"Repeatability in AM is within reach 3D Printer Hardware"},"content":{"rendered":"

Although the company\u2019s headquart<\/a>ers are near Munich, EOS plays at home at the AMTC\u2019s 2021 location in Aachen. The market leader for metal and polymer PBF systems is working hard on constantly improving repeatability in AM and the reproducibility of additive production. That\u2019s the topic that EOS Senior Vice President EMEA Markus Glasser discussed during a panel titled \u201cReproducibility: Success Factors in Scaling Up\u201d, when, together with Trumpf\u2019s Rene\u0301 Kreissl, Head of Business Unit Additive Manufacturing, and representatives from ASTM, TU\u0308V SU\u0308D and Linde, he addressed the current state, progress, and what needs to be accelerated in the future to further improve the goal of process stability.<\/p>\n

We caught up with Mr. Glasser ahead of the discussion to get some insights into this effort and in general on his view of Oerlikon\u2019s strategy to help increase AM adoption through investments and part<\/a>nerships with the academic and institutional sectors.<\/p>\n

Glasser confirms that the AMTC conference is an ideal place to meet colleagues and part<\/a>ners in person, exchanging first-hand information, networking, and tackling certain key topics, such as the ever more pressing issue of part<\/a> repeatability, together. The consensus is that everyone here wants to bring this technology to be used more and more for serial manufacturing application<\/a>s. And they look to EOS to deliver it in terms of process and workflow capabilities. But the company can\u2019t go at it alone.<\/p>\n

\u201cAs a pure player AM technology vendor\u2014Glasser explains\u2014we need a lot of resources to address issues such as repeatability, producibility, sustainability and automation. Governmental support is necessary to continue to advance and scale.\u201d<\/p>\n

The next step is, of course, education<\/a>. Mr. Glasser thinks that there is more AM know-how now available in academia, but most institutions are still not on a level where everybody understands how to design additively manufactured part<\/a>s. Much like Prof. Su\u0308\u00df (see our full interview here), he thinks we need to work on how to integrate classes that are entirely dedicated to additive manufacturing.<\/p>\n

From one to many<\/h2>\n

Part<\/a> repeatability is a challenge that EOS also needs to work on directly but there are many ways to go about it. \u201cThere several aspects to consider in order to achieve repeatability,\u201d Glasser explains: \u201cOne is that we should take out complexity and think in industrial solutions. which have to be developed along the entire value chain. We then sell the entire solution, with the AM machine being one part<\/a> of it. By focussing on the right industrial solutions, complexity is reduced which further helps to improve reproducibility.\u201d As an example, Glasser is showing me the elegant pair of 3D printed glasses that he is wearing). \u201cSo, we need more application<\/a>s and more adopters to develop such solutions, in both polymers or in metals.\u201d<\/p>\n

<\/p>\n

EOS is leveraging the newer EOS M 300-4 systems to facilitate this application<\/a>-specific workflow optimization process for the many worldwide EOS customers that have their own application<\/a>s to bring to market. The goal is to make the entire workflow as uniform as possible. \u201cThese systems are based on a highly modular infrastructure that lets us use more identical components, for example, the same laser and flow management systems,\u201d Glasser explains. \u201cThus, we can more easily enable services to ensure that repeatability is improving. Then we have also had monitoring solutions that allow us to correct when there is a deviation. This is all enabled by the EOS M 300-4\u2019s connectivity.\u201d<\/p>\n

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Glasser is also presenting several practical solutions to increase uniformity across systems and factories, , start<\/a>ing from machine production to an accurate and standardized calibration process that the customer can implement. \u201cTo ensure the highest quality, we are looking at the entire supply chain [intended here as the supply chain of 3D printer manufacturing, not that of 3D printed part<\/a>s manufacturing], so that EOS\u2019 suppliers, our own production site [doing the final AM system assembly], always follow the same quality criteria to set up the machine at exactly the same level every time. Combined with the quality steps when installing the system at the customer, the goal of all these initiatives is to have identical setups that operate identically.\u201d<\/p>\n

The highest level<\/h2>\n

Looking more specifically at the 3D printed part<\/a> itself, a major element of ensuring repeatability is represented by the technical level of the materials used. Glasser highlights that there exists a big difference between having high-level material readiness for a single application<\/a>\u2014that could be the size of an iPhone\u2014and obtaining the same readiness level for all part<\/a>s made with a part<\/a>icular material within a full-size build. EOS currently identifies nine levels of materials technical readiness. Industrialized materials such as Ti64, Inconel and several steels are on levels seven to nine. Some materials such as copper are on level three. Custom materials can be any level that the customer wants.<\/p>\n

\u201cTaking a material to level nine takes a long time because it means that we need to validate it extremely extensively,\u201d Glasser confirms. \u201cHowever, if a company knows that they are going to use a material for a part<\/a>icular solution, it\u2019s a lot easier and faster to validate it. We\u2019ve seen some examples from Mobility Goes Additive of part<\/a>s that have been validated for full producibility and repeatability on different systems.\u201d<\/p>\n

<\/p>\n

In this sense, and despite the dip due to COVID-19 travel restrictions, aerospace<\/a> remains for EOS the segment that has made the most advancements in terms of entering production of final part<\/a>s. In part<\/a>icular, the space industry is currently experiencing rapid growth in demand of AM part<\/a>s, driven by the current hype. The medical<\/a> segment as well as several examples of application<\/a>s that have been qualified and certified and are already offering profitable value propositions on specific products.\u201d<\/p>\n

The biggest challenge is the automotive<\/a> industry. \u201cIt is a more long-term opportunity but we are already seeing some interesting application<\/a>s with great potentials, such as copper part<\/a>s in the field of electric vehicle<\/a>s. There, the goal is to decrease the size of EV engines while also increasing performance, for example. Automotive requires higher productivity,\u201d Glasser admits adding that it can be achived not only with larger build volumes and higher laser capacity but also through more machines.\u201d<\/p>\n

Within reach<\/h2>\n

EOS is now working on a high-speed million-laser-diode technology for polymers called LaserProFusion technology  and Glasser concedes that achieving something similar for metals would be a major breakthrough in terms of productivity but, he says, \u201cthere are many other practical initiatives we can implement in the meantime to achieve higher, repeatable productivity today: from optimizing more materials to further increasing workflow automation.\u201d<\/p>\n

Glasser concludes and emphasizes that EOS backing up its statements on reproducibility with exact numbers and studies, as is a recent whitepaper showing which investigates the performance of a standardized test job layout built on three different EOS M 290 systems using EOS Titanium Ti64ELI. In a nutshell, the results verify that the EOS M 290 shows a high capability of more than 4 Sigma for the tensile properties across the three machines located in different facilities, verifying that EOS systems are ready for decentralized serial additive manufacturing.<\/p>\n

\n
You might also like:<\/h5>\n

Wayland Additive to showcase its new EB-PBF tech at Formnext: <\/a>\u201cWe curated the launch of our Calibur3 system via a well-attended virtual event in March this year, which we followed up with an open day on-site at our HQ in Huddersfield as we navigated the tight pandemic restrictions that were in place at the time. We have set up a meeting booking form where attendees can book a meeting slot with one of our team, and we look forward to discussing just what Wayland can bring to the table when it comes to the cost-effective production of metal AM products hitherto impossible to manufacture\u201d.<\/p><\/blockquote>\n

* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Davide Sher<\/p>\n","protected":false},"excerpt":{"rendered":"

Although the company\u2019s headquarters are near Munich, EOS plays at home at the AMTC\u2019s 2021 location in Aachen. The market leader for metal and polymer PBF systems is working hard on constantly improving repeatability in AM and the reproducibility of additive production. That\u2019s the topic that EOS Senior Vice President EMEA Markus Glasser discussed during a panel titled \u201cReproducibility: Success Factors in Scaling Up\u201d, when, together with Trumpf\u2019s Rene\u0301 Kreissl, Head of Business Unit Additive Manufacturing, and representatives from ASTM, TU\u0308V SU\u0308D and Linde, he addressed the current state, progress, and what needs to be accelerated in the future to further improve the goal of process stability.<\/p>\n","protected":false},"author":3,"featured_media":193729,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"\/news\/wp-content\/uploads\/2023\/05\/2909003675222841436.jpg","fifu_image_alt":"","footnotes":""},"categories":[58],"tags":[4065],"class_list":["post-193727","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technologies","tag-3d-printer-hardwareexecutive-interviewsmetal-additive-manufacturingmetals"],"yoast_head":"\nRepeatability in AM is within reach 3D Printer Hardware - FacFox News<\/title>\n<meta name=\"description\" content=\"Although the company\u2019s headquarters are near Munich, EOS plays at home at the AMTC\u2019s 2021 location in Aachen. 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That\u2019s the topic that EOS Senior Vice President EMEA Markus Glasser discussed during a panel titled \u201cReproducibility: Success Factors in Scaling Up\u201d, when, together with Trumpf\u2019s Rene\u0301 Kreissl, Head of Business Unit Additive Manufacturing, and representatives from ASTM, TU\u0308V SU\u0308D and Linde, he addressed the current state, progress, and what needs to be accelerated in the future to further improve the goal of process stability.","breadcrumb":{"@id":"https:\/\/facfox.com\/news\/repeatability-in-am-is-within-reach-3d-printer-hardware\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/facfox.com\/news\/repeatability-in-am-is-within-reach-3d-printer-hardware\/"]}]},{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/facfox.com\/news\/repeatability-in-am-is-within-reach-3d-printer-hardware\/#primaryimage","url":"https:\/\/facfox.com\/news\/wp-content\/uploads\/2023\/05\/2330c2bbc8be4c8f0e96917496a41584.jpg","contentUrl":"https:\/\/facfox.com\/news\/wp-content\/uploads\/2023\/05\/2330c2bbc8be4c8f0e96917496a41584.jpg"},{"@type":"BreadcrumbList","@id":"https:\/\/facfox.com\/news\/repeatability-in-am-is-within-reach-3d-printer-hardware\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"https:\/\/facfox.com\/news\/"},{"@type":"ListItem","position":2,"name":"Repeatability in AM is within reach 3D Printer Hardware"}]},{"@type":"WebSite","@id":"https:\/\/facfox.com\/news\/#website","url":"https:\/\/facfox.com\/news\/","name":"FacFox News","description":"News and Insights of 3D Printing and Manufacturing","publisher":{"@id":"https:\/\/facfox.com\/news\/#organization"},"potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/facfox.com\/news\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"},{"@type":"Organization","@id":"https:\/\/facfox.com\/news\/#organization","name":"FacFox News","url":"https:\/\/facfox.com\/news\/","logo":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/facfox.com\/news\/#\/schema\/logo\/image\/","url":"https:\/\/facfox.com\/news\/wp-content\/uploads\/2020\/11\/facfox-news-homepg-logo-200px.png","contentUrl":"https:\/\/facfox.com\/news\/wp-content\/uploads\/2020\/11\/facfox-news-homepg-logo-200px.png","width":200,"height":55,"caption":"FacFox News"},"image":{"@id":"https:\/\/facfox.com\/news\/#\/schema\/logo\/image\/"}},{"@type":"Person","@id":"https:\/\/facfox.com\/news\/#\/schema\/person\/7b701aad2d8f434034fcecd2c50a570c","name":"Vera","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/secure.gravatar.com\/avatar\/bf3b1e47e1f0ed2367da10e343584d5a4adb2e9675fce2aefb04f0ecf3954386?s=96&d=mm&r=g","url":"https:\/\/secure.gravatar.com\/avatar\/bf3b1e47e1f0ed2367da10e343584d5a4adb2e9675fce2aefb04f0ecf3954386?s=96&d=mm&r=g","contentUrl":"https:\/\/secure.gravatar.com\/avatar\/bf3b1e47e1f0ed2367da10e343584d5a4adb2e9675fce2aefb04f0ecf3954386?s=96&d=mm&r=g","caption":"Vera"},"url":"https:\/\/facfox.com\/news\/author\/vera\/"}]}},"fifu_image_url":"\/news\/wp-content\/uploads\/2023\/05\/2909003675222841436.jpg","_links":{"self":[{"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/posts\/193727","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/comments?post=193727"}],"version-history":[{"count":0,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/posts\/193727\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/media\/193729"}],"wp:attachment":[{"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/media?parent=193727"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/categories?post=193727"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/facfox.com\/news\/wp-json\/wp\/v2\/tags?post=193727"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}