{"id":193202,"date":"2020-12-05T00:00:00","date_gmt":"2020-12-05T00:00:00","guid":{"rendered":"https:\/\/facfox.com\/news\/shedding-light-on-3d-printed-upcycled-ashen-cabin-construction-3d-printing\/"},"modified":"2020-12-05T00:00:00","modified_gmt":"2020-12-05T00:00:00","slug":"shedding-light-on-3d-printed-upcycled-ashen-cabin-construction-3d-printing","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/shedding-light-on-3d-printed-upcycled-ashen-cabin-construction-3d-printing\/","title":{"rendered":"Shedding light on 3D printed, upcycled Ashen Cabin Construction 3D Printing"},"content":{"rendered":"

Thanks to the latest video by Jarett Gross, the untirable explorer of construction 3D printing<\/a> projects (who has previously contributed to this portal), we found out about a very interesting 3D printed, upcycled cement-wooden structure that may have been initially ignored by those outside the architectural community: the Ashen Cabin by Cornel University and HANNAH Design Office.<\/p>\n

Tucked away in the woods near Ithaca sits this small, unusual-looking cabin that could be a model for sustainable architecture<\/a> and construction practices, conserving materials at every stage of production.<\/p>\n

Designed and fabricated by assistant professors of architecture<\/a> Leslie Lok and Sasa Zivkovic, the Ashen Cabin uses wood from ash trees damaged by the emerald ash borer, sourced from Cornell\u2019s 4,000-acre research forest in Van Etten, New York. The cutting process in a robotics lab allowed for the use of trees otherwise unfit for traditional lumber processing.<\/p>\n

<\/p>\n

An interior view of the completed Ashen Cabin. <\/p>\n

The culmination of a three-year project in collaboration with architecture<\/a> students and Arnot Teaching and Research Forest staff, the prototype structure was completed last summer.<\/p>\n

Lok and Zivkovic are principals of HANNAH Design Office. They are among the winners of the 2020 Architectural League Prize for Young Architects and Designers, announced May 5. As part<\/a> of their recognition for a portfolio of work including the cabin project, the Cornell designers will part<\/a>icipate in the League\u2019s virtual exhibition and lecture series.  The competition\u2019s theme this year was \u201cValue.\u201d<\/p>\n

\u201cThe move away from mass standardization toward mass customization is a much broader discussion within the architecture<\/a> community and the building industry, and we think that\u2019s the future of construction,\u201d Zivkovic said. \u201cThis project outlines one possible trajectory.\u201d<\/p>\n

The Ashen Cabin\u2019s component part<\/a>s were fabricated at the Cornell Robotic Construction Laboratory, directed by Zivkovic as a unit of the College of Architecture, Art and Planning (AAP). The foundation, fireplace and chimney were 3D-printed in concrete, and each piece of wood in the structure was cut to custom specifications using a robotic control arm.<\/p>\n

\u201cWe see tremendous design opportunities in this process,\u201d he said.<\/p>\n

Maximizing material strengths<\/h2>\n

In the cutting process, the designers used the natural curvatures of the wood for structural strength, a practice used for centuries in shipbuilding. The shapes and irregular geometries of certain trees informed where they might best fit into the cabin\u2019s design.<\/p>\n

Curved fingers of wood form an awning over a door and add shape to the cabin\u2019s boxed window cutouts. The door incorporates a large handle, a design cue informed by another tree section\u2019s natural curve.<\/p>\n

\u201cWhen we sourced these logs, it was not immediately clear that this log would end up being the door, or that would be the window,\u201d Lok said. \u201cReturning to our original design, we would discover that a certain log would make an interesting window opening, or that log over there would be great for the drainage spout to art<\/a>iculate. There is an added reciprocity between the top-down design and the raw material in the design process.\u201d<\/p>\n

\u201cIt was fun taking graduate students from architecture<\/a> out into the woods and exposing them to the front end of the products they are working with.\u201d<\/p>\n

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Manufacturing on Demand<\/h4>\n
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The process is intended to maximize the materials at hand. \u201cEvery tree that we use here is a tree that doesn\u2019t turn into firewood, is a tree that\u2019s not rotting and releasing CO2 into the atmosphere,\u201d Zivkovic said. Zivkovic and research associate Brian Havener, M.Arch. \u201917, took a similar approach in using irregular, roundwood sections of ash trees to create a continuous \u201cLog Knot\u201d in 2018. The experimental sculpture was installed on the Ag Quad as part<\/a> of the Cornell Council for the Arts Biennial.<\/p>\n

\u201cWe like making things \u2013 it\u2019s something that\u2019s fundamental to the design process and also to Cornell pedagogy,\u201d Zivkovic said.<\/p>\n

\u201cWe start<\/a> with a design question and explore design opportunity through making, informed by the material and the fabrication process.\u201d Lok added.<\/p>\n

The cabin rests on nine \u2018legs\u2019 of 3D-printed concrete, conforming to the terrain of the site. Including prototyping, the cabin project used the wood from 10 ash trees. <\/p>\n

\u201cWhen we cut down trees for small projects, we might develop a contract with a commercial logger or have them transported to a sawmill,\u201d said Peter Smallidge, Arnot Research Forest director, who harvested the trees for the project. \u201cThe knots or forks make ash trees undesirable for most forest products, so the work that Sasa and Leslie are doing is nice because it\u2019s able to utilize these pieces of wood. It has ecological value if not economic value. There\u2019s plenty of wood; if we can use this technique to make some very beautiful architectural pieces, it\u2019s a win-win.\u201d<\/p>\n

Concrete modules<\/h2>\n

Construction waste also was minimized by making the concrete components off-site, eliminating the need for wooden forms to contain poured concrete on the building site.<\/p>\n

\u201cThe concrete sections were printed in modules so they could be lifted manually,\u201d Lok said. That stage of the project was completed over the summer of 2017; the cabin envelope and ash siding were completed last summer.<\/p>\n

Each of the nine concrete \u201clegs\u201d supporting the cabin adjusts to the terrain of the site and consists of four to six printed modules, she said. Inside, a concrete fireplace and chimney fill one corner; a table with a small sink and a bench\/sleeping platform sit atop concrete pillars extending up into the one-room cabin.<\/p>\n

<\/p>\n

All materials and modular part<\/a>s were cart<\/a>ed into the site by manpower, along a dirt access road and a winding trail to the cabin, about a quart<\/a>er-mile from the nearest county road.<\/p>\n

\u201cThis was a big collaborative project with a lot of student input,\u201d Zivkovic said. \u201cThere\u2019s a big part<\/a> of the AAP community that was involved in this \u2026 from building the printer to the robots to doing prototypes and tests.\u201d<\/p>\n

He mentioned Byungchan Ahn, M.Arch. \u201921, and Alexander Terry, M.Arch. \u201919, graduate students in architecture<\/a> who, among many other helpers and volunteers, \u201cwere essential contributors to this project,\u201d assisting with materials, fabrication, construction and finish work.<\/p>\n

John Munson\/Cornell University \u2013 Peter Smallidge, Arnot Research Forest director, describes the severity of the emerald ash borer infestation \u2018A win\u2019 for forestry. <\/p>\n

Scientists estimate that billions of ash trees across the Northeast will die from the ash borer infestation over the next few years. From a forester\u2019s perspective, the project \u201cwas exciting \u2013 it was a win for us in the forest products industry,\u201d Smallidge said, citing the customized design approach and its implications for natural resource conservation.<\/p>\n

\u201cIt\u2019s a whole new discipline,\u201d he said. \u201cWe each bring our own professional culture and terminology. It was fun taking graduate students from architecture<\/a> out into the woods and exposing them to the front end of the products they are working with.\u201d<\/p>\n

The project was funded in part<\/a> by a Cornell Atkinson Rapid Response Fund grant, with additional support from AAP and the Depart<\/a>ment of Architecture.<\/p>\n

<\/p>\n

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You might also like:<\/h5>\n

New research finds triaxial-shaped, flattened porosity in 3D printed concrete: <\/a>Concrete structures additively manufactured by extrusion-based 3D concrete printing are reportedly orthotropic in mechanical behavior and exhibit relative weakness in interfacial regions. Microstructure, including porosity content, 3D porosity distribution and pore morphology presents a physical basis for these phenomena.<\/p><\/blockquote>\n

* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Davide Sher<\/p>\n","protected":false},"excerpt":{"rendered":"

Thanks to the latest video by Jarett Gross, the untirable explorer of construction 3D printing projects (who has previously contributed to this portal), we\u00a0found out about a very interesting 3D printed, upcycled cement-wooden structure that may have been initially ignored by those outside the architectural community: the Ashen Cabin by Cornel University and HANNAH Design Office.<\/p>\n","protected":false},"author":3,"featured_media":193203,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"\/wp-content\/uploads\/2023\/05\/8602406163284985105.jpg","fifu_image_alt":"","footnotes":""},"categories":[204],"tags":[826],"class_list":["post-193202","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-architecture","tag-construction-3d-printingsustainability"],"yoast_head":"\nShedding light on 3D printed, upcycled Ashen Cabin Construction 3D Printing - 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