{"id":193171,"date":"2023-03-17T00:00:00","date_gmt":"2023-03-17T00:00:00","guid":{"rendered":"https:\/\/facfox.com\/news\/mighty-buildings-the-california-way-construction-3d-printing\/"},"modified":"2023-03-17T00:00:00","modified_gmt":"2023-03-17T00:00:00","slug":"mighty-buildings-the-california-way-construction-3d-printing","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/mighty-buildings-the-california-way-construction-3d-printing\/","title":{"rendered":"Mighty Buildings, the California way Construction 3D Printing"},"content":{"rendered":"<p>At the recent AM Strategies 2023 conference, in New York, Voxel Matters caught up with Alexey Dubov, Co-Founder and Chief Innovation Officer of Mighty Buildings \u2013 a Californian company that was founded and went through the Y Combinator program in 2018 (W18) that is transforming the way we make homes, using some of the latest manufacturing technologies.<\/p>\n<p>According to the United Nations Environment Program (2021), 27% of the world\u2019s CO2 emissions are a direct result of residential housing construction. Mighty Buildings claims that 600 million tons of waste are generated annually in the US alone. Considering this, the company\u2019s goal of delivering carbon-negative construction by 2028, 22 years ahead of the construction industry, only seems more ambitious.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter\" src=\"\/wp-content\/uploads\/2023\/05\/3571212172384553095.jpg\">  Designer: EYRC. Project owner: Mighty Buildings.   <\/p>\n<h2>A new approach to <a href=\"https:\/\/facfox.com\/service\/3d-printing-service\" target=\"_blank\" rel=\"noopener\">3D printing<\/a> for housing<\/h2>\n<p>Just last year, the company opened another factory in Monterrey, Mexico, and shipped panels to the first site within four months, according to Alexey, who also mentioned that Mighty Buildings was currently focused on housing for residential use.<\/p>\n<p>Using its patented <a href=\"https:\/\/facfox.com\/service\/3d-printing-service\" target=\"_blank\" rel=\"noopener\">3D printing<\/a> technology, in comparison to traditional fabrication methods, Mighty Buildings is able to double the build speed, and reduce waste by 99% \u2013 using 60% recycled materials.<\/p>\n<p>Not only is the company\u2019s fabrication notably effective and sustainable, but the final homes are also claimed to be e<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\" rel=\"noopener\">art<\/a>hquake and hurricane resistant; insulated and soundproof; water, mold, mildew, and insect resistant; and have class A surface burning resistance.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter\" src=\"\/wp-content\/uploads\/2023\/05\/3647196294370219352.jpg\">  Designer: EYRC. Project owner: Mighty Buildings.   <\/p>\n<p>\u201cWe actually incorporated a new generation of panels, just to make them stronger. So that\u2019s how we achieved that ability to withstand wind loads of 180 mph. Also, the panels were tested for hurricane impact. This is important for Florida, for example, and also for other regions,\u201d said Alexey.<\/p>\n<p>In addition to this, Mighty Buildings offers the option of pre-equipping the buildings with solar panels and storage, as well as customizing the shape and color of the 3D printed panels.<\/p>\n<div style=\"background-color: #eaeaea7a;padding: 15px 30px;align-items: center;border-radius: 4px;margin-top: 1em;margin-bottom: 1em\">\n<div style=\"flex: 1;padding-right: 30px\">\n<h4 style=\"margin-bottom: 14px\">Manufacturing on Demand<\/h4>\n<div>Order custom parts through our online manufacturing network. Low cost, fast delivery. Upload your design for free quotes now!<\/div>\n<\/div>\n<p><a href=\"https:\/\/facfox.com\" target=\"_self\" rel=\"noopener noreferrer\" style=\"background-color: #0baee8;color: white;padding: 10px 20px;border-radius: 4px\"><i aria-hidden=\"true\" class=\"fa-fw auxicon auxicon-cloud-upload\"><\/i> Get Quote<\/a><\/div>\n<h2>A mighty material<\/h2>\n<p>When creating the homes of the future, the company collaborates with external architects and engineers and uses its patented Mighty Kit System to fabricate panels, thanks to an automated factory, that are then assembled onsite, with minimal human labor.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter\" src=\"\/wp-content\/uploads\/2023\/05\/5411377759644946037.jpg\"><\/p>\n<p>The 3D printed panels are made with Mighty Buildings\u2019 patented composite Light Stone Material, which has 4x the tensile and flexural strength, and is 30% lighter, compared to concrete.<\/p>\n<p>While the melted composite is printed into the form of panels, it is impregnated with continuous fibers (although panels can be printed without impregnated fibers too), and cured with UV light. These panels are then coated with epoxy-based primer and acrylic paint\u2014leaving no air or water-permeable barriers.<\/p>\n<p>The added Polyurethane foam insulation process also generates nearly no waste, and offers a customizable R-value (the measure of resistance to heat flow through a given thickness of material).<\/p>\n<p>   <img decoding=\"async\" src=\"\/wp-content\/uploads\/2023\/05\/8038970324886075138.jpg\" class=\"aligncenter\">  <\/p>\n<p>The company uses glass fiber reinforcement to replace the traditionally-used steel rebar, which results in notably robust houses. \u201cOur buildings have a longevity of more than 50 years. So, with a little bit of a premium compared to traditional material, the customer is getting an envelope build of stone that can withstand the loads and all other stuff for 50 years with almost zero maintenance,\u201d said Alexey.<\/p>\n<p>\u201cWe have full certification for the single-story system. Right now, we have the ongoing certification for two stories and after that three stories,\u201d concluded Alexey. \u201cIt is likely that we\u2019re going to deliver one unit with two or three stories, at something like the beginning of next year.\u201d<\/p>\n<blockquote style=\"font-size: 16px;border-left: 4px solid #cdcdcd;border-radius: 4px;background-color: #f9f9f9;font-weight: 500;color: dimgrey\">\n<h5 style=\"margin-bottom: 6px\">You might also like:<\/h5>\n<p><a href=\"https:\/\/www.voxelmatters.com\/peri-to-build-europes-largest-3d-printed-building-in-heidelberg\/\" target=\"_blank\" rel=\"noopener\">PERI to build Europe\u2019s largest 3D printed building in Heidelberg: <\/a>Heidelberg Materials is supplying around 450 tonnes of the high-tech special mortar i.tech\u00ae 3D, which contains a CO\u2082-optimized binder. Concrete printing with 100% recyclable material allows design freedom, up to 70% less material usage, and safer work at the construction site.<\/p><\/blockquote>\n<p style=\"font-size: 14px;color: grey\">* This article is reprinted from <a href=\"https:\/\/www.voxelmatters.com\/mighty-buildings-the-california-way\/\" target=\"_blank\" rel=\"noopener\">3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n<p><i class=\"far fa-fw fa-user\"><\/i> Author:&nbsp;Edward Wakefield<\/p>\n","protected":false},"excerpt":{"rendered":"<p>At the recent AM Strategies 2023 conference, in New York, Voxel Matters caught up with Alexey Dubov, Co-Founder and Chief Innovation Officer of Mighty Buildings \u2013 a Californian company that was founded and went through the Y Combinator program in 2018 (W18) that is transforming the way we make homes, using some of the latest manufacturing technologies.<\/p>\n","protected":false},"author":3,"featured_media":193173,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"\/wp-content\/uploads\/2023\/05\/3571212172384553095.jpg","fifu_image_alt":"","footnotes":""},"categories":[204],"tags":[828],"class_list":["post-193171","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-architecture","tag-construction-3d-printingexecutive-interviews"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.2 (Yoast SEO v27.2) - 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