{"id":192936,"date":"2023-02-06T00:00:00","date_gmt":"2023-02-06T00:00:00","guid":{"rendered":"https:\/\/facfox.com\/news\/carver-pump-partners-with-iperionx-to-produce-am-parts-for-the-us-navy-materials\/"},"modified":"2023-02-06T00:00:00","modified_gmt":"2023-02-06T00:00:00","slug":"carver-pump-partners-with-iperionx-to-produce-am-parts-for-the-us-navy-materials","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/carver-pump-partners-with-iperionx-to-produce-am-parts-for-the-us-navy-materials\/","title":{"rendered":"Carver Pump partners with IperionX to produce AM parts for the US Navy Materials"},"content":{"rendered":"<p>IperionX has p<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\" rel=\"noopener\">art<\/a>nered with Carver Pump to use IperionX\u2019s patented and award-winning titanium technologies to additively manufacture titanium pump components for the US Navy. Carver will design the titanium pump components, guide IperionX\u2019s prototyping, and lead the qualification of these titanium pump components for the US Navy.<\/p>\n<p>Carver is the leading American designer and manufacturer of high-performance centrifugal pumps that have been used in every major US Navy shipbuilding program for the past 60 years. The US Navy prizes titanium pumps for their exceptional corrosion resistance, and they are used across a wide range of naval <a href=\"https:\/\/facfox.com\/news\/topics\/insights\/applications\" target=\"_blank\" rel=\"noopener\">application<\/a>s including fire suppression, seawater cooling, main propulsion seawater, bilge, and desalination.<\/p>\n<p>The US has no domestic capacity to manufacture the large titanium castings required for high-performance centrifugal pumps, and this has led to long lead times for new pump components sourced from a foreign-controlled supply chain that exploits high-cost and carbon-intensive titanium metal.<\/p>\n<p>IperionX\u2019s lower cost, lower carbon, US-sourced titanium powders can be used to additively manufacture these specialized titanium pump components \u2013 providing the US Navy with the capability to significantly reduce lead times for critical p<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\" rel=\"noopener\">art<\/a>s, increase equipment availability, and sustainably re-shore a critical US titanium metal supply chain.<\/p>\n<p>The US Navy\u2019s Naval Sea Systems Command (NAVSEA) has developed additive manufacturing processes for over 500 approved p<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\" rel=\"noopener\">art<\/a>s used in US ships and submarines. The Governor of Virginia and the US Navy are accelerating efforts to scale additive manufacturing \u2013 having recently opened the \u2018Additive Manufacturing Center of Excellence\u2019 in Danville, VA, located just 25 miles from the site of IperionX\u2019s new Titanium Demonstration Facility in South Boston, VA.<\/p>\n<p>\u201cIn just four months, we\u2019ve seen dynamic progress from IperionX. As they continue to develop synergies with Carver Pump and the US Navy using 100% recycled titanium scrap as feedstock which will soon be produced in Halifax County, we look forward to seeing IperionX\u2019s continued growth and success. This puts Virginia on the map for providing a critical material that is essential for our advanced industries including those exhibited just down the road at the US Navy\u2019s Additive Manufacturing Center of Excellence,\u201d said Glenn Youngkin, Governor of Virginia.<\/p>\n<h2>High-performance pumps require high-performance materials<\/h2>\n<p>Carver has been providing high-performance centrifugal pumps to the US Navy since World War II. Carver pumps are installed on all current Navy shipbuilding programs, including Ford Carriers, Zumwalt Destroyers, Aegis Destroyers, Littoral Combat Ships, America Big Deck Amphibious Assault Ships, San Antonio Amphibious Transport Docks, and Virginia Submarines.<\/p>\n<p><img decoding=\"async\" src=\"\/news\/wp-content\/uploads\/2023\/05\/5823405978399026048.jpeg\" class=\"aligncenter\">   USS Gerald R Ford in dry dock in Newport News, VA &amp; Carver Pump M-Series ASTM F998 Close-Coupled Centrifugal Pump. Source: IperionX.   <\/p>\n<p>High-performance titanium pump components are mostly produced via titanium casting \u2013 a high-cost manufacturing method that can present significant problems due to titanium\u2019s high melting point (1,670 \u00b0C) and high reactivity with oxygen. Therefore, to avoid unwanted reactivity, the specialized vacuum melting of titanium \u2013 and then pouring into specially designed ceramic molds \u2013 is required.<\/p>\n<div style=\"background-color: #eaeaea7a;padding: 15px 30px;align-items: center;border-radius: 4px;margin-top: 1em;margin-bottom: 1em\">\n<div style=\"flex: 1;padding-right: 30px\">\n<h4 style=\"margin-bottom: 14px\">Manufacturing on Demand<\/h4>\n<div>Online manufacturing service that meets your most stringent requirements. Get competitive quotes and put your parts into production.<\/div>\n<\/div>\n<p><a href=\"https:\/\/facfox.com\" target=\"_self\" rel=\"noopener noreferrer\" style=\"background-color: #0baee8;color: white;padding: 10px 20px;border-radius: 4px\"><i aria-hidden=\"true\" class=\"fa-fw auxicon auxicon-cloud-upload\"><\/i> Get Quote<\/a><\/div>\n<p>The US no longer has the domestic capacity to produce large high-performance titanium castings \u2013 with the key foreign suppliers now based in China, Russia, the United Kingdom, and Norway. China and Russia are the only countries that have fully integrated primary titanium metal production and large titanium casting capabilities, which places them in a superior competitive position. The United Kingdom and Norway are fully reliant on importing their primary titanium metal feedstock for casting production from foreign sources that use the high-cost and carbon-intensive Kroll titanium production process.<\/p>\n<p>The US has limited domestic production capacity for primary titanium metal (titanium sponge) and is mostly import reliant after Timet\u2019s \u2018Kroll\u2019 titanium plant in Nevada closed in 2020. The global titanium supply chain is highly concentrated and dominated by China and Russia who now control over 70% of global metal production capacity. Given the lack of domestic titanium production capacity, and that the US no longer maintains titanium sponge in the National Defense Stockpile, downstream titanium producers, including producers of goods such as ingot, billet, sheet, coil, and tube, are almost entirely dependent on foreign sources of titanium.<\/p>\n<p>IperionX\u2019s patented technologies offer a pathway to lower cost, lower carbon, US-manufactured titanium components across a range of important industries including defense, <a href=\"https:\/\/facfox.com\/news\/topics\/aerospace\" target=\"_blank\" rel=\"noopener\">aerospace<\/a>, <a href=\"https:\/\/facfox.com\/news\/topics\/automotive\" target=\"_blank\" rel=\"noopener\">automotive<\/a>, and <a href=\"https:\/\/facfox.com\/news\/topics\/consumer\" target=\"_blank\" rel=\"noopener\">consumer<\/a> <a href=\"https:\/\/facfox.com\/news\/topics\/electronics\" target=\"_blank\" rel=\"noopener\">electronics<\/a>. These patented titanium technologies can upcycle low-grade, high-oxygen, out-of-specification titanium scrap metal to produce titanium metal that meets or exceeds industry standards.<\/p>\n<p><img decoding=\"async\" class=\"aligncenter\" src=\"\/news\/wp-content\/uploads\/2023\/05\/832913401615698717.jpeg\">  Titanium primary metal refining capacity (titanium sponge) controlled by China and Russia with ~70% of global production in 2022. Source: IperionX.   <\/p>\n<p>IperionX is currently producing high-quality titanium metal powders from 100% recycled titanium feedstocks for customer qualification at its titanium production pilot facility in Utah. This titanium production facility has achieved processing yields approaching 100% from low-grade scrap without the need for blending with high-grade primary titanium metal.<\/p>\n<h2>IperionX re-shores a critical titanium supply chain<\/h2>\n<p>IperionX has successfully engaged with the US Navy to detail the company\u2019s plans to sustainably re-shore the US titanium supply chain that aims to reduce critical titanium component lead times, lower costs, and reduce carbon emissions.<\/p>\n<p>These discussions involved senior leadership in the US Navy\u2019s NAVSEA, including the Office of the Chief Engineer for Ship Design, Integration and Naval Engineering, the Shipbuilding Industrial Base Task Force, and the Program Executive Office \u2013 Strategic Submarines. IperionX has also been in discussions with the US Defense Logistics Agency Strategic Materials agency on the potential for recycling titanium scrap inventory for use across the Defense Industrial Base. In addition to this, IperionX is collaborating with Naval Air Systems Command to produce flight critical 3D printed titanium components for Navy aircraft. These discussions build upon IperionX successfully winning the US Air Force Research Laboratory\u2019s titanium recycling Grand Challenge and highlights the importance of sustainably re-shoring a US titanium supply chain for domestic and allied defense industries.<\/p>\n<p>The US Navy\u2019s NAVSEA has publicly stated targets to develop technical standards for additive manufactured components to increase operational readiness. These aim to manufacture obsolete and long-lead time components, and also enhance defense capabilities by manufacturing unique component designs not otherwise possible. Importantly, the current lead time for large, specialized titanium castings is approximately 1-2 years, compared to just 1-3 months when manufactured with titanium powders via additive manufacturing. IperionX\u2019s patented technologies can recycle end-of-life titanium components into high-quality titanium metal that can then be manufactured into new mission-critical titanium p<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\" rel=\"noopener\">art<\/a>s in short timeframes.<\/p>\n<p>\u201cWe are delighted to be working with IperionX to help introduce domestically sourced, 100% recycled titanium into the US Navy\u2019s supply chain. When coupled with benefits of additive manufacturing, the p<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\" rel=\"noopener\">art<\/a>nership provides a significant potential to benefit to Navy operations through the rapid production of complex, operation-critical titanium p<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\" rel=\"noopener\">art<\/a>s, providing a potential reduction in lead times and increasing equipment availability. We see this p<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\" rel=\"noopener\">art<\/a>nership as the first step in a larger relationship focused on both Navy surface ships as well as new p<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\" rel=\"noopener\">art<\/a>s for other marine <a href=\"https:\/\/facfox.com\/news\/topics\/insights\/applications\" target=\"_blank\" rel=\"noopener\">application<\/a>s,\u201d said Andrew Carver, CEO of Carver.<\/p>\n<p>\u201cOur p<a href=\"https:\/\/facfox.com\/news\/topics\/art\" target=\"_blank\" rel=\"noopener\">art<\/a>nership with Carver is another important milestone for the rapid commercialization of IperionX\u2019s breakthrough titanium technologies. These patented technologies can efficiently recycle domestic titanium scrap metal at lower cost than existing processes, and this high-quality titanium metal can be used for a range of manufacturing technologies, including additive manufacturing. We look forward to working closely with Carver to rapidly prototype and deploy titanium components for a wide range of centrifugal pump <a href=\"https:\/\/facfox.com\/news\/topics\/insights\/applications\" target=\"_blank\" rel=\"noopener\">application<\/a>s in US Navy platforms,\u201d said Anastasios Arima, CEO of IperionX.<\/p>\n<blockquote style=\"font-size: 16px;border-left: 4px solid #cdcdcd;border-radius: 4px;background-color: #f9f9f9;font-weight: 500;color: dimgrey\">\n<h5 style=\"margin-bottom: 6px\">You might also like:<\/h5>\n<p><a href=\"https:\/\/www.voxelmatters.com\/3d-systems-appoints-dr-rebekah-gee-to-medical-advisory-board\/\" target=\"_blank\" rel=\"noopener\">3D Systems appoints Dr. Rebekah Gee to Medical Advisory Board: <\/a>Dr. Gee will join six other members of the advisory board who have been named since the board\u2019s establishment in May 2022 \u2013 including\u00a0Dr. Stephen K. Klasko, former President and CEO of Thomas Jefferson University and Jefferson Health; David J. Shulkin, former US Secretary of Veterans Affairs; Alex Azar, former US Health &amp; Human Services Secretary; Dr. Toby Cosgrove, former President &amp; Chief Executive officer of the Cleveland Clinic; Dr. Bon Ku, Professor of Medicine and Design at Thomas Jefferson University and Director of the university\u2019s Health Design Lab; and Mr. Bert Bruce, Regional President, North America for the Rare Disease Business at Pfizer.<\/p><\/blockquote>\n<p style=\"font-size: 14px;color: grey\">* This article is reprinted from <a href=\"https:\/\/www.voxelmatters.com\/carver-pump-partners-with-iperionx-to-produce-am-parts-for-the-us-navy\/\" target=\"_blank\" rel=\"noopener\">3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n<p><i class=\"far fa-fw fa-user\"><\/i> Author:&nbsp;VoxelMatters<\/p>\n","protected":false},"excerpt":{"rendered":"<p>IperionX has partnered with Carver Pump to use IperionX\u2019s patented and award-winning titanium technologies to additively manufacture titanium pump components for the US Navy. Carver will design the titanium pump components, guide IperionX\u2019s prototyping, and lead the qualification of these titanium pump components for the US Navy.<\/p>\n","protected":false},"author":3,"featured_media":192938,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"\/news\/wp-content\/uploads\/2023\/05\/5823405978399026048.jpeg","fifu_image_alt":"","footnotes":""},"categories":[285],"tags":[4046,5101],"class_list":["post-192936","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-business","tag-acquisitions","tag-mergers-partnershipsdefensemaritime-industrymetal-additive-manufacturingmetals"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.2 (Yoast SEO v27.2) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Carver Pump partners with IperionX to produce AM parts for the US Navy Materials - FacFox News<\/title>\n<meta name=\"description\" content=\"IperionX has partnered with Carver Pump to use IperionX\u2019s patented and award-winning titanium technologies to additively manufacture titanium pump components for the US Navy. 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