{"id":192245,"date":"2022-10-24T00:00:00","date_gmt":"2022-10-24T00:00:00","guid":{"rendered":"https:\/\/facfox.com\/news\/the-raf-installs-wayland-additives-calibur3-metal-3d-printer-aerospace\/"},"modified":"2022-10-24T00:00:00","modified_gmt":"2022-10-24T00:00:00","slug":"the-raf-installs-wayland-additives-calibur3-metal-3d-printer-aerospace","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/the-raf-installs-wayland-additives-calibur3-metal-3d-printer-aerospace\/","title":{"rendered":"The RAF installs Wayland Additive\u2019s Calibur3 metal 3D printer Aerospace"},"content":{"rendered":"

Wayland Additive, the developer of the Calibur3 metal additive manufacturing system, has installed its technology at the Hilda B. Hewlett Centre for Innovation, part<\/a> of No 71 Inspection and Repair (IR) Squadron, which is based at RAF Wittering in Cambridgeshire, UK. Equipped with world-leading 3D printing<\/a> and scanning equipment, the opening of the new center marks the Royal Air Force\u2019s first steps into advanced component manufacturing.<\/p>\n

Introduced by No 71 (IR) Squadron, additive manufacturing is a new capability for the RAF, and will ultimately provide a breakthrough in the RAF\u2019s ability to design and produce its own aircraft spares, on demand.<\/p>\n

\u201cThe sale of our technology to the RAF is exciting for all involved. The Calibur3 has been developed to overcome common problems with metal AM, and uses the NeuBeam process which delivers on all of the advantages of metal electron beam (eBeam) powder bed fusion (PBF) technology, while overcoming the troublesome issues that have traditionally limited wider adoption. The Wayland team comprises decades of experience with eBeam research, development, and implementation in the semi-conductor industry. This has allowed them to address and solve the charging issues that have, until now, restricted EBM processes, with the fully neutralized NeuBeam process. The RAF could one day use metal AM to design and produce its own aircraft spares on demand, which plays perfectly to the characteristics of our technology. We offer the ability to process a wider palette of metal materials allowing the production of lighter and stronger part<\/a>s often used in aerospace<\/a> application<\/a>s as well as highly wear-resistant part<\/a>s. For the RAF, spare part<\/a>s can be produced using the Calibur3 system in days, not months \u2013 negating issues related to logistically challenging supply chains \u2013 at much lower cost, and without the need to stock an array of off-the-shelf spare part<\/a>s,\u201d said Will Richardson, CEO or Wayland Additive.<\/p>\n

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From right to left, Air Chief Marshal Sir Mike Wigston, Will Richardson CEO Wayland, and Robert Weston Head of Product Wayland. <\/p>\n

Residing in the Hilda B. Hewlett Centre, alongside Wayland\u2019s Calibur3 system, is a Nikon HTX 540 CT scanner, which is able to examine objects in minute detail. In addition to this, Renishaw\u2019s RenAM 500 metal printer and a Stratasys Fortus 450 polymer printer provide reliable 3D printing<\/a> capabilities which perfectly complement the Wayland and Nikon machines. The new equipment can reproduce aircraft components with microscopic accuracy and precision, whether in metal or plastic. Before any manufactured component can be fitted to an aircraft, however, months of rigorous testing is needed, with every imaginable aspect of the additive manufacture process being examined in great detail.<\/p>\n

\u201cOne day the Royal Air Force will be able to manufacture structural aircraft components on main operating bases, or even in deployed locations. We\u2019ll be able to save money, but more importantly we won\u2019t have to wait for spares to be delivered and we can get aircraft repaired far more quickly. The opening of this facility is a landmark in this exciting journey,\u201d said Squadron Leader, Allen Auchterlonie, the Officer Commanding No 71 (IR) Squadron.<\/p>\n

71 (IR) Squadron is based at RAF Wittering and is a part<\/a> of the A4 Force. \u201cAdditive manufacturing offers us enormous potential to repair and modify our aircraft quicker than ever before. Introducing any new capability into the RAF is a serious undertaking and the team at 71 Squadron have gone about this with professionalism and almost obsessive diligence. This is a genuine milestone; a real achievement and I am proud that this project has been led by the A4 Force,\u201d said Group Captain Nick, Huntley, the commander of the A4 Force Elements.<\/p>\n

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Relativity Space shows off (horizontal) Stargate 4th Generation: <\/a>The newest Stargate printer technology defies traditional printing constraints by moving horizontally as it feeds multiple wires into a single print head to print orbital rockets. Relativity is developing customized\u00a0software and machine learning techniques to allow these printers to print more complex and significantly larger metal products, with improved print speed and reliability. Stargate 4th\u00a0Generation printers also radically simplify manufacturing supply chains, as they are capable of printing a rocket with 100x fewer parts in a matter of months.<\/p><\/blockquote>\n

* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Edward Wakefield<\/p>\n","protected":false},"excerpt":{"rendered":"

Wayland Additive, the developer of the Calibur3 metal additive manufacturing system, has installed its technology at the Hilda B. Hewlett Centre for Innovation, part of No 71 Inspection and Repair (IR) Squadron, which is based at RAF Wittering in Cambridgeshire, UK. Equipped with world-leading 3D printing and scanning equipment, the opening of the new center marks the Royal Air Force\u2019s first steps into advanced component manufacturing.<\/p>\n","protected":false},"author":3,"featured_media":192247,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"\/news\/wp-content\/uploads\/2022\/10\/8114598269174572602.jpg","fifu_image_alt":"","footnotes":""},"categories":[58],"tags":[4949],"class_list":["post-192245","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technologies","tag-3d-printer-hardwareaviation-additive-manufacturing-newsmetal-additive-manufacturing"],"yoast_head":"\nThe RAF installs Wayland Additive\u2019s Calibur3 metal 3D printer Aerospace - FacFox News<\/title>\n<meta name=\"description\" content=\"Wayland Additive, the developer of the Calibur3 metal additive manufacturing system, has installed its technology at the Hilda B. 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