{"id":192012,"date":"2022-09-01T00:00:00","date_gmt":"2022-09-01T00:00:00","guid":{"rendered":"https:\/\/facfox.com\/news\/a-gold-standard-for-jewelry-3d-printing-decision-makers\/"},"modified":"2022-09-01T00:00:00","modified_gmt":"2022-09-01T00:00:00","slug":"a-gold-standard-for-jewelry-3d-printing-decision-makers","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/a-gold-standard-for-jewelry-3d-printing-decision-makers\/","title":{"rendered":"A gold standard for jewelry 3D printing Decision Makers"},"content":{"rendered":"

Cooksongold is a jewelry manufacturer that has been around for more than a century and is referred to as a \u201cone-stop shop for anything jewelry\u201d. Therefore, it should come as no surprise that it is one of the biggest jewelry manufacturers\u2014and one of the most advanced companies in direct precious metal 3D printing<\/a>\u2014in the UK and one of the leading companies globally.<\/p>\n

From drop stamp machines that are old enough to be in a museum to additive manufacturing (AM) that is almost futuristic, Cooksongold is running a big, and broad, operation.<\/p>\n

The business model consists of three arms. The first is a one-stop shop for anything related to the manufacture of jewelry, everything from wire to rolling mills. The second part<\/a> of the business is in the recycling and refining of precious metal scrap. The third part<\/a> of the business is special products; precious metal components for dental<\/a> and industrial application<\/a>s. AM\u2014an additional product offered to their 70,000+ customers\u2014is used in conjunction with their traditional manufacturing techniques, and it\u2019s considered a developing growth area for the business.<\/p>\n

Traditionally, the company has focused exclusively on jewelry but now, with the aid of precious metal AM, has expanded into associated industrial application<\/a>s, technologies and application<\/a>s.<\/p>\n

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The impossible dream<\/h2>\n

Dr. Selassie, Technical Director and Head of AM at Cooksongold, describes the development of their AM manufacturing technology as \u201ca labor of love\u201d and, with reference to direct precious metal printing, elaborates, \u201cwe were the first ones that really got into AM.\u201d This came with its challenges, such as educating the customers about the technology\u2019s design.<\/p>\n

\u201cUnfortunately, with AM, everybody thought that you could make anything, which isn\u2019t the case. Every technology has its design considerations and its limitations as well. There are some fabulous things that can be done but the customers have to specifically design for it, otherwise, it\u2019s too expensive. If you can make it conventionally you should not touch this technology. It\u2019s all about designing things that you can\u2019t make another way. Whether its high relief part<\/a>s, hollow or whether its fully art<\/a>iculating part<\/a>s.\u201d<\/p>\n

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The price of direct precious metal printing is expected to come down as it becomes more widely used and as economies of scale emerge but, in the meantime, when making something as simple as a plain wedding ring, for example, existing technologies should be used where possible. According to Dr. Selassie, \u201cit was initially a struggle getting this across to customers. The customers that are successful in AM are the ones who design for the technology.\u201d<\/p>\n

With reference to a part<\/a>icularly intricate design\u2014a fully art<\/a>iculating, 18-carat white gold and 18-carat yellow gold bracelet\u2014that would take a traditional jeweler \u201cweeks and weeks and weeks to make\u201d, is printed within a matter of 10 hours using AM. \u201cThat\u2019s where, really, AM comes into its own. AM was never intended to replace traditional manufacturing. It was always intended to be something that was added to the suite of available technologies.\u201d<\/p>\n

Precious experience<\/h2>\n

When Cooksongold start<\/a>ed with AM in around 2010, primarily for manufacturing within the jewelry industry, they were working with EOS on one of the old systems, the M 280, but it was not designed for precious metal AM. So, part<\/a>nering with EOS, it took approximately four years to develop systems and parameters more suited to precious metal AM, by reducing power trap points and adding filters that allow burning for recoveries. All of this allowed for significantly less powder to be lost in the printing process. The result was, initially, the EOS M 080 \u2013 now superseded by the EOS M 100.<\/p>\n

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With non-precious metal AM, when a small portion of the powder is lost in the manufacturing process it doesn\u2019t really matter. But, when printing with precious metals, the powder that is put into the system is worth more than the system itself. For example, the powder to fill an approximately \u00a3200,000 machine (such as the EOS M 100) is easily worth more than \u00a3250,000, depending on the metal, of course. Losing a small portion of this powder would be a huge cost that would have to be charged to the customer.<\/p>\n

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Cooksongold is continuously developing  new parameters for the alloys for their jewelry 3D printing<\/a> systems, these parameters are made up of \u201chundreds of variables\u201d, \u201ceverything from the width and speed of the laser to the amount of power that the laser is using, to the scanning strategy, to how close the laser paths are to each other.\u201d<\/p>\n

The high reflectivity and high thermal conductivity of metals such as copper and silver mean that \u201cit is really difficult to get the energy<\/a> into the part<\/a>s\u201d. This challenge was overcome through the development of the M 100\u2019s 200-watt laser. Interestingly, platinum is the easiest metal to print with thanks to its low reflectivity and low thermal conductivity. \u201cWhen printing with platinum, one can get really, really good quality part<\/a>s and very fine-detail resolution,\u201d Selassie said, \u201cwith densities of 99.99%.\u201d Whereas, with traditional investment casting, one would really struggle to get platinum part<\/a>s so dense. \u201cPlatinum is a key area of growth for AM technology.\u201d<\/p>\n

To offer an example of how the different metal powders compare when using AM, to print something that is approximately 10-15 mm tall, it would take about two to three hours using platinum, but eight to 10 hours using silver.<\/p>\n

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An industrial treasure<\/h2>\n

Recently, Cooksongold part<\/a>nered with Renishaw and is, once again, working on the systems, powders and parameters to create larger components for more industrial AM application<\/a>s, from printing platinum part<\/a>s that are used to produce fiberglass with higher tensile strength for the reinforcement of doors and windows, to high-end application<\/a>s, such as reinforcement for wind turbines that have to be strong but light. Other application<\/a>s include part<\/a>s that improve the thermal efficiency of copper cooling fins for the automotive<\/a> and aerospace<\/a> industry resulting in more efficient cars and planes.<\/p>\n

Excluding their 20,000+ items and objects used for conventional jewelry making, Cooksongold sells its precious metal jewelry 3D printing<\/a> systems, and\/or the powder for the systems (which they make in-house), and\/or prints the part<\/a>s for the customer using their bureau service. It\u2019s a full product offering.<\/p>\n

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The company is currently repositioning its bureau service, which will be relaunched later this year. Private customers and businesses will be able to completely customize the part<\/a>s they need by uploading their designs to the website, art<\/a>iculating and scaling it, and choosing the different alloys\u2014all with live pricing. Once the order is placed, Cooksongold aims to deliver the part<\/a> to the customer within a week.<\/p>\n

Currently, the AM depart<\/a>ment at Cooksongold consists of seven people (out of the approximately 260 company-wide), five EOS systems and one Renishaw system with a 250 x 250 mm platform. The team is also awaiting the delivery of a larger machine.<\/p>\n

As you can see, Cooksongold is investing heavily into AM technology and will continue to do so. When asked about how much potential has been realized, Dr. Selassie reckons that AM, within the jewelry industry, is \u201cmaybe 10% of where it could go\u201d and \u201conly 5% industrially. We really believe in additive.\u201d<\/p>\n

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You might also like:<\/h5>\n

What purpose do 3D printed guns really serve?: <\/a>A recent episode made the headlines begging exactly that question. According to a story that appeared on Click2Houston, social media users sounded off after a person allegedly received more than $3,000 for turning in \u201cghost guns\u201d, including several fully 3D printed ones, at a gun buyback program hosted by Houston and Harris County officials. The 3D printed guns were all considered to be non-functional and received the minimum $50 rate which multiplied by more than 60 units, amounted to over $3,000. Now the question arises once again: can 3D printed guns even be considered to be functional at all?<\/p><\/blockquote>\n

* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Edward Wakefield<\/p>\n","protected":false},"excerpt":{"rendered":"

Cooksongold is a jewelry manufacturer that has been around for more than a century and is referred to as a \u201cone-stop shop for anything jewelry\u201d. 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