{"id":186300,"date":"2021-12-29T01:48:46","date_gmt":"2021-12-29T01:48:46","guid":{"rendered":"https:\/\/facfox.com\/news\/?p=186300"},"modified":"2021-12-13T08:05:44","modified_gmt":"2021-12-13T08:05:44","slug":"dqbd-evolves-cycling-saddle-production-workflow-with-saf","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/dqbd-evolves-cycling-saddle-production-workflow-with-saf\/","title":{"rendered":"DQBD Evolves Cycling Saddle Production Workflow with SAF"},"content":{"rendered":"

German design company DQBD is leveraging the Stratasys H350 3D print<\/a>er to produce personalized cycling saddles that offer a higher level of comfort and performance efficiency compared to regular versions. DQBD is additively manufacturing several of the saddle\u2019s load-bearing part<\/a>s at scale, saving thousands of euros in costs and cutting lead times from months to just several days compared to traditional molding methods.<\/p>\n

DQBD has established itself as a strong design and development part<\/a>ner for many major global brands. The Stratasys H350 3D print<\/a>er, powered by SAF technology, provides the company with the design flexibility and product quality it needed to realize its vision of a completely customized cycling saddle. It also delivers high repeatability at the production scale while driving time and cost efficiencies.<\/p>\n

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\u201cWe had always planned for AM to play a pivotal role in the creation of SAM \u2013 our cycling saddle,\u201d said Sebastian Hess, CEO at DQBD. \u201cIn fact, we designed the saddle with additive manufacturing in mind. As well as delivering consistently accurate, production-grade part<\/a>s at volume quickly and affordably, the technology offers a unique opportunity to personalize products in a way that cannot be replicated with traditional methods. When using the H350, we have seen cost savings across the entire product development process of up to \u00a322,000 against those of injection molding methods, as we are eliminating tooling costs completely,\u201d explained Hess. \u201cWe have also shortened our lead times to around 10 days compared to the 3-6 months it can take with traditional manufacturing\u201d.<\/p>\n

Consisting of a semi-rigid, personalized 3D print<\/a>ed spine and a 3D thermoformed seat pad, the saddle is produced according to the individual rider\u2019s unique requirements. Software mapping of pressure points and weight distribution is used to match the geometry of the saddle with the rider\u2019s body to create the perfect fit, while the composition of rigid and flexible zones of the saddle\u2019s spine offers support and adaption precisely where needed. This unique combination offers more flex than other performance-orientated saddles, translating to a higher level of comfort and less rider fatigue.<\/p>\n

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\u201cWe put the saddle through rigorous testing including impact strength, pressure, and fatigue resistance to ensure that it met industry standards and our own high expectations,\u201d said Hess. \u201cThe PA11 material on the H350 was a great fit for the additively manufactured part<\/a>s as it offers us high ductility, high impact, and high fatigue resistance which was essential for our design.\u201d<\/p>\n

Sustainability was a key consideration in the design. The entire saddle assembly is glue-less, and at the end of the product\u2019s life, components can easily be separated and reintroduced into production. The Stratasys High Yield PA11 material is a bio-based plastic made of a renewable raw material derived from sustainably grown castor oil.<\/p>\n

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\u201cThe consistency and high-quality precision of the H350 3D print<\/a>er has made the idea of custom personalization at scale a reality and allows us to take cycling to a new level,\u201d Hess commented. \u201cWe can now create a saddle that maximizes performance on a per-rider scale while also enhancing comfort. Actually, the comfort that is provided renders padding in cycling shorts unnecessary, resulting in further weight reduction.\u201d<\/p>\n

Yann Rageul, Head of Manufacturing Business Unit EMEA & Asia at Stratasys added: \u201cWe are seeing a definite trend in businesses\u2019 readiness for volume production of end-use part<\/a>s. DQBD is showcasing how the H350 and its SAF technology can not only optimize the entire production process with valuable time and cost savings but also shows the deployment of AM for truly unique and advanced designs \u2013 ready for production at scale. We are proud to see that the SAM saddle design DQBD created shows the advancements of additive manufacturing within the product development cycle \u2013 as the product concept was designed around AM from the start<\/a>.\u201d<\/p>\n

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* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author:\u00a0Andrea Gambini<\/p>\n","protected":false},"excerpt":{"rendered":"

German design company DQBD is leveraging the Stratasys H350 3D printer to produce personalized cycling saddles that offer a higher level of comfort and performance efficiency compared to regular versions. DQBD is additively manufacturing several of the saddle\u2019s load-bearing parts at scale, saving thousands of euros in costs and cutting lead times from months to just several days compared to traditional molding methods.<\/p>\n","protected":false},"author":3,"featured_media":186436,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"https:\/\/img.facfox.com\/imgs\/2021\/12\/21835f14528d1ac2.png","fifu_image_alt":"DQBD Evolves Cycling Saddle Production Workflow with SAF","footnotes":""},"categories":[223],"tags":[24,3056,406,87,518],"class_list":["post-186300","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-consumer","tag-3d-printing","tag-bicycle","tag-consumer","tag-design","tag-sustainability"],"yoast_head":"\nDQBD Evolves Cycling Saddle Production Workflow with SAF - FacFox News<\/title>\n<meta name=\"description\" content=\"German design company DQBD is leveraging the Stratasys H350 3D printer to produce personalized cycling saddles that offer a higher level of comfort and performance efficiency compared to regular versions. 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