{"id":182044,"date":"2021-09-08T07:00:57","date_gmt":"2021-09-08T07:00:57","guid":{"rendered":"http:\/\/facfox.com\/news\/?p=182044"},"modified":"2021-09-07T07:06:23","modified_gmt":"2021-09-07T07:06:23","slug":"esa-and-mx3d-show-3d-printed-lunar-floor-at-venice-biennale","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/esa-and-mx3d-show-3d-printed-lunar-floor-at-venice-biennale\/","title":{"rendered":"ESA and MX3D show 3D printed Lunar Floor at Venice Biennale"},"content":{"rendered":"

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A skeletal floor for the ESA-supported lunar habitat design was created by leading architects Skidmore, Owings and Merrill and is currently on show at this year\u2019s Venice Biennale. This prototype lunar floor design section was 3D print<\/a>ed in stainless steel by Dutch company MX3D, known for creating a metal 3D print<\/a>ed bridge in Amsterdam using internally developed large format, robotic WAAM technology<\/p>\n

Designed to meet efficiency, use, and construction constraints, the structure\u2019s smooth web pattern design emerged from delineating stress map analysis and optimizing a continuous topology to reduce mass and make maximum use of 3D print<\/a>ing<\/a> manufacturing methods.<\/p>\n

It was printed MX3D\u2019s using robotic wire arc additive manufacturing out of 308LSi stainless steel and took about 246 hours to make, adding up to a total mass of approximately 395 kg.<\/p>\n

The overall floor design is made out of six separate segments that were printed vertically before being welded together. The 3D print<\/a>ed structure is supported by three columns and hosts a series of floor panels.<\/p>\n

\u201cThe innovative floor design is supported from columns in the habitat walls, cantilevering towards the perimeter and center,\u201d commented Daniel Inocente, SOM Senior Designer for the study.<\/p>\n

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\u201cWe looked at the manufacturing constraints and used our analysis to interpolate a web pattern that followed the angular limits of the 3D print<\/a>ing<\/a> machines. The cross-section and thickness were also analyzed and differentiated to reduce the overall mass \u2013 with reduced thickness at the exterior\/interior boundaries.\u201d<\/p>\n

\"\"
The MX3D team with their first commercial 3D printer, the M1.<\/figcaption><\/figure>\n

\u201cThis was a great opportunity to show the potential of our technology for the fabrication of lightweight metal structures together with ESA and SOM,\u201d explained Gijs van der Velden, CEO of MX3D. \u201cIt was a perfect project for MX3D to leverage its experience in printing topology optimized metal structures. Achieving an optimal use of the material is a company goal at MX3D because \u2013 just as when designing space application<\/a>s \u2013 every reduced kilo in an MX3D design is a direct win for a project\u2019s feasibility.\u201d<\/p>\n

Advenit Makaya, Advanced Manufacturing Engineer at ESA added: \u201cThis is a remarkable achievement from MX3D, which further highlights the potential of this additive manufacturing technique for an increasing range of space application<\/a>s. The design flexibility and the possibility to combine the printed structure with embedded monitoring systems \u2013 as demonstrated in the 3D print<\/a>ed bridge in Amsterdam \u2013 are worth investigating for application<\/a>s in space structures.<\/p>\n

\u201cThis technique could also be considered for in-situ construction of infrastructure during sustainable exploration missions, for instance by using metallic feedstock derived from the locally available regolith.\u201d<\/p>\n

Thomas Rohr, Head of the Materials and Processes team at ESA concluded: \u201cThe capabilities of MX3D demonstrate inspiring concurrence of engineering and art<\/a>, and are another great example to what extent additive manufacturing has already entered our society. For space application<\/a>s, such technologies not only provide improvements in performance but can lead to unprecedented and enabling design solutions.\u201d<\/p>\n

This prototype was not able to be exhibited at SOM\u2019s Biennale show, entitled \u2018Life Beyond Eart<\/a>h\u2019, but shows the scale of the four-story semi-inflated habitat the company has devised for their design study of future lunar settlement.<\/p>\n

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* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Davide Sher<\/p>\n","protected":false},"excerpt":{"rendered":"

A skeletal floor for the ESA-supported lunar habitat design was created by leading architects Skidmore, Owings and Merrill and is currently on show at this year\u2019s Venice Biennale. 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