{"id":181361,"date":"2021-07-16T03:01:45","date_gmt":"2021-07-16T03:01:45","guid":{"rendered":"http:\/\/facfox.com\/news\/?p=181361"},"modified":"2021-06-18T07:01:31","modified_gmt":"2021-06-18T07:01:31","slug":"optimal-gas-mixture-improves-stability-of-am-for-medical-devices","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/optimal-gas-mixture-improves-stability-of-am-for-medical-devices\/","title":{"rendered":"Optimal Gas Mixture Improves Stability of AM for Medical Devices"},"content":{"rendered":"

The introduction of a novel, optimal gas mixture by Linde comes on the back of earlier promising results from a joint development program between Linde and 3D Medlab \u2013 now part<\/a> of Marle Group \u2013 to improve the quality and productivity of advanced thin medical<\/a> devices made from Ti64.<\/p>\n

The study \u2013 undertaken between January 2020 and March 2021 \u2013 investigated the effect of the new process gas on spatter formation and process stability during laser powder bed fusion (L-PBF) of Ti64 lattice structures and their resulting properties. Process monitoring with optical tomography pictures showed that spatter emission was significantly reduced when working with argon-helium mixtures compared to argon alone. Research results have confirmed that Linde\u2019s unique argon-helium gas mixture decreases spatter emissions by 35%, considerably reducing the risk of manufactured defective part<\/a>s and improving overall surface quality.<\/p>\n

\u201cThe ability to print reliably repeatable products is key to improving product qualification, which is crucial for the medical<\/a> industry\u201d, said Sophie Dubiez-Le Goff, Expert Powder Metallurgy for Additive Manufacturing, Linde. \u201cAdditionally, from a commercial perspective, printing time is the greatest single cost element in additive manufacturing, but this can be speeded up for thin part<\/a>s by using just the right atmospheric gas mixture. Linde\u2019s novel argon-helium mix has been developed to do just that and is a major step forward in the manufacture of titanium medical<\/a> devices.\u201d<\/p>\n

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Levels of porosity and surface quality are fundamental factors in the quality of mechanic<\/a>al properties of highly intricate part<\/a>s, by ensuring the finished product is as close to the original design specification as possible and also that fewer metal powder part<\/a>s can potentially be released into the human body.<\/p>\n

<\/p>\n

This Image shows spatter formation using argon gas only. The difference with the optimal gas mixture shown in the image at the top of this page is evident.<\/p>\n

\u201cPorosity is the first criteria we look at in terms of defining the quality of an additive manufactured medical<\/a> device\u201d, said Gael Volpi, Head of Additive Manufacturing, Marle Group. \u201cThe results of our joint atmospheric gas study with Linde shows that the right balance of helium to argon in the process gas mixture \u2013 and ease of implementation \u2013 can make all the difference to both quality of output and productivity.\u201d<\/p>\n

The inert gas within the print chamber is a critical element that can affect both part<\/a> quality and overall production speed, so the study was primarily aimed at assessing the ideal gas mixture to optimize both outcomes. When using argon alone, it was observed during testing that there was a significant amount of spatter \u2013 or molten metal part<\/a>icles caused by the laser \u2013 splashing against adjacent part<\/a>s being printed. Spatter on highly intricate part<\/a>s is undesirable, resulting in less fine quality of part<\/a> threads. Additionally, the use of pure argon resulted in a level of porosity that Linde and 3D Medlab engineers believed could be significantly improved<\/p>\n

\u201cHigher productivity was not reached at the expense of quality\u201d, emphasized Sophie Dubiez-Le Goff. \u201cOn the contrary, thanks to the new process gas mixture being so effective in reducing porosity content by 70% \u2013 according to micro-computed tomography analyses \u2013 compression properties remained comparable to part<\/a>s processed with argon only.\u201d<\/p>\n

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* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Davide Sher<\/p>\n","protected":false},"excerpt":{"rendered":"

The introduction of a novel, optimal gas mixture by Linde comes on the back of earlier promising results from a joint development program between Linde and 3D Medlab \u2013 now part of Marle Group \u2013 to improve quality and productivity of advanced thin medical devices made from Ti64.<\/p>\n","protected":false},"author":3,"featured_media":184889,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"https:\/\/img.facfox.com\/imgs\/2021\/06\/b83537d8a582b7c7.png","fifu_image_alt":"Optimal Gas Mixture Improves Stability of AM for Medical Devices","footnotes":""},"categories":[195],"tags":[24,129,205],"class_list":["post-181361","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-medical","tag-3d-printing","tag-medical","tag-medical-device"],"yoast_head":"\nOptimal Gas Mixture Improves Stability of AM for Medical Devices - FacFox News<\/title>\n<meta name=\"description\" content=\"The introduction of a novel, optimal gas mixture by Linde comes on the back of earlier promising results from a joint development program between Linde and 3D Medlab \u2013 now part of Marle Group \u2013 to improve quality and productivity of advanced thin medical devices made from Ti64. 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