{"id":179662,"date":"2021-01-22T02:17:28","date_gmt":"2021-01-22T02:17:28","guid":{"rendered":"http:\/\/facfox.com\/news\/?p=179662"},"modified":"2021-04-06T04:19:29","modified_gmt":"2021-04-06T04:19:29","slug":"naples-anm-trolleybuses-implement-on-demand-3d-printed-spare-parts","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/naples-anm-trolleybuses-implement-on-demand-3d-printed-spare-parts\/","title":{"rendered":"Naples ANM Trolleybuses Implement On-demand 3D Printed Spare Parts"},"content":{"rendered":"

ANM (Azienda Napoletana Mobilit\u00e0 S.p.A.), the traditional Neapolitan public transport company, is collaborating with local AM service provider 3DnA to restore and maintain the mobility of its lines in the city of Naples. The production of needed replacement part<\/a>s was made possible by re-engineering and 3D print<\/a>ing<\/a> mechanic<\/a>al components no longer available from their supply chain, where the original technical documentation and drawings could not be recovered.<\/p>\n

<\/p>\n

Each trolley bus is connected to the power supply cable lines via a \u201cTrolley Head\u201d, which takes the current and mechanic<\/a>ally guides the rods which are fixed on the bus\u2019 roofs. Without a functional Trolley Head, the bus cannot operate.<\/p>\n

With no more spare Trolley Heads available on the market, and lead times of more than 12 months with traditional manufacturing methods, the bus fleet would be grounded for months and citizens of the metropolitan city of Naples (3 million inhabitants) would have not been able to access this safe and environment<\/a>ally friendly means of public transport.<\/p>\n

As Ing. Pierpaolo Mart<\/a>ino (Director of Operations of Tram&Bus Naples, A.N.M.) heard about the capabilities of additive manufacturing, he contacted Ing. Alessandro Manzo (General Manager of 3DnA Srl.) in order to launch this project aimed at re-engineering and manufacturing the Trolley Heads.<\/p>\n

\"\"
The 3D printed Trolley Heads with Materialise supports<\/figcaption><\/figure>\n

As very little data was available from the original design \u2013 apart<\/a> from some old Trolley Heads in the ANM warehouse \u2013 3DnA carried out a preliminary reverse engineering process via a 3D Laser Scan to reconstruct the Trolley Heads in a 3D modeling software. For the design phase of the 3D print<\/a>ing<\/a> job, 3DnA used Materialise Magics software (\u201cSG + \u201cand\u201d Simulation\u201d modules), which allowed a considerable optimization of the metal printing process in terms of orientation and support optimization.<\/p>\n

\n
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A team of engineers from both companies, coordinated by Ing. Mariano Abbate (3DnA) and Ing. Gianluca D\u2019Antona (Maintenance Manager A.N.M.), agreed on the first models and printing of the first prototype, at 3DnA\u2019s AM facility, commenced. 3DnA\u2019s recently renovated 1.000 sqm plant is located in the industrial zone of Pomigliano d\u2019Arco and hosts two of the largest and 3D print<\/a>ing<\/a> systems in the world.<\/p>\n

An SLM500 with 4 lasers from SLM Solutions Group was used for aluminum part<\/a>s (AlSi10Mg Alloy) while the Fortus F900 FDM<\/a> system from Stratasys was used for the plastic part<\/a>s (in ULTEM 9085).<\/p>\n

<\/p>\n

\n
\n
\"\"
Trolley Head 1 printed in AlSi10Mg<\/figcaption><\/figure>\n<\/div>\n
\n
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Trolley Head 2 in ULTEM and AlSi10Mg<\/figcaption><\/figure>\n<\/div>\n<\/div>\n

A.N.M tested the prototypes and, in June 2020, they were sent for approval by the Italian Transport Office. Production commenced and, to date, two types of Trolley Heads have been re-engineered and manufactured by the dozens.<\/p>\n

\u201cAgain 3D print<\/a>ing<\/a> has proven its worth as a valid alternative technology to traditional means of manufacturing,\u201d explained Alessandro Manzo. \u201cIt significantly reduced time to market, to achieve cost savings and greatly increased the \u2018convenience\u2019 of component design and production workflow for the companies and engineers involved in the project.\u201d<\/p>\n

Thanks to 3D print<\/a>ing<\/a>, the ANM\u2019s fleet of trolleybuses can keep rolling and continue to provide affordable, sustainable and reliable transportation for the citizens of the beautiful Southern Italian metropolis.<\/p>\n

\n
\n
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One of the 3D printed Trolley Head parts<\/figcaption><\/figure>\n<\/div>\n
\n
\"\"
A close up of the 3D printed Trolley Head<\/figcaption><\/figure>\n<\/div>\n
\n
\"\"
The old part (above) and the printed one<\/figcaption><\/figure>\n<\/div>\n

 <\/p>\n<\/div>\n

* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Davide Sher<\/p>\n","protected":false},"excerpt":{"rendered":"

ANM (Azienda Napoletana Mobilit\u00e0 S.p.A.), the traditional Neapolitan public transport company, is collaborating with local AM service provider 3DnA to restore and maintain the mobility of its lines in the city of Naples. The production of needed replacement parts was made possible by re-engineering and 3D printing mechanical components no longer available from their supply chain, where the original technical documentation and drawings could not be recovered.<\/p>\n","protected":false},"author":3,"featured_media":184683,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"https:\/\/facfox.com\/news\/wp-content\/uploads\/2021\/1\/uqyiAr.jpg","fifu_image_alt":"Naples ANM Trolleybuses Implement On-demand 3D Printed Spare Parts","footnotes":""},"categories":[383],"tags":[24,145,29],"class_list":["post-179662","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-automotive","tag-3d-printing","tag-automotive","tag-metal-printing"],"yoast_head":"\nNaples ANM Trolleybuses Implement On-demand 3D Printed Spare Parts - FacFox News<\/title>\n<meta name=\"description\" content=\"ANM (Azienda Napoletana Mobilit\u00e0 S.p.A.), the traditional Neapolitan public transport company, is collaborating with local AM service provider 3DnA to restore and maintain the mobility of its lines in the city of Naples. The production of needed replacement parts was made possible by re-engineering and 3D printing mechanical components no longer available from their supply chain, where the original technical documentation and drawings could not be recovered. 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