{"id":167663,"date":"2020-11-18T15:49:05","date_gmt":"2020-11-18T15:49:05","guid":{"rendered":"http:\/\/facfox.com\/news\/?p=167663"},"modified":"2020-11-18T15:49:05","modified_gmt":"2020-11-18T15:49:05","slug":"cobod-joins-ge-renewable-energy-lafargeholcim-to-3d-print-bases-for-200-m-tall-wind-turbines-construction-3d-printing","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/cobod-joins-ge-renewable-energy-lafargeholcim-to-3d-print-bases-for-200-m-tall-wind-turbines-construction-3d-printing\/","title":{"rendered":"COBOD joins GE Renewable Energy & LafargeHolcim to 3D print bases for 200-m-tall wind turbines Construction 3D Printing"},"content":{"rendered":"

A new part<\/a>nership forged between GE Renewable Energy, COBOD International and building materials company LafargeHolcim will seek to develop optimized 3D print<\/a>ed concrete bases for wind turbines to make them taller and more cost effective. The turbines, which are expected to reach record heights of 200 meters, will be co-developed through a multi-year collaboration that seeks, overall, to increase renewable energy<\/a> production while lowering the Levelized Cost of Energy (LCOE).<\/p>\n

The collaboration comes on the heels of an early 3D print<\/a>ed prototype for the wind turbine base, which was successfully manufactured in October 2019 using COBOD\u2019s large-scale construction 3D print<\/a>ing<\/a> technology. The prototype measures 10 meters in height and was produced in Copenhagen, where COBOD is based. Going forward, GE Renewable Energy, COBOD and LafargeHolcim will work towards building the full wind turbine prototype with printed pedestal, as well as towards introducing the production-ready 3D print<\/a>ing<\/a> tech and materials needed to scale up production.<\/p>\n

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One of the key aspects of the project is the height of the new wind turbines. Today, most industrial wind turbines measure up to about 100 meters in height. The goal with the 3D print<\/a>ed pedestal is to double that to increase the generation of renewable energy<\/a> per turbine by capturing stronger winds. 3D print<\/a>ing<\/a> is expected to make the project feasible, especially in terms of cost.<\/p>\n

The 3D print<\/a>ed concrete bases will be designed to be built on-site using COBOD\u2019s AM process and will thus be customizable in terms of size. This approach is expected to enable the production of much taller wind turbines, between 150 to 200 meters because turbine producers will not be hindered by transport limitations\u2014<\/span>today, the width of the base cannot exceed 4.5 meters for transportation reasons, which limits the height of the turbine. By increasing the height, the generation of power per turbine can also be increased substantially: for instance, a 5 MW turbine measuring 80 meters generates about 15.1 GWh a year. The same turbine measuring 160 meters would generate 20.2 GWh per year, an increase of 33%.<\/p>\n

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\u201cConcrete 3D print<\/a>ing<\/a> is a very promising technology for us, as its incredible design flexibility expands the realm of construction possibilities,\u201d said Edelio Bermejo, Head of R&D for LafargeHolcim. \u201cBeing both a user and promoter of clean energy<\/a>, we are delighted to be putting our material and design expertise to work in this groundbreaking project, enabling cost efficient construction of tall wind turbine towers and accelerating access to renewable energy<\/a>.\u201d<\/p>\n

Henrik Lund-Nielsen, founder of COBOD International A\/S added: \u201cWe are extremely proud to be working with world-class companies like GE Renewable Energy and LafargeHolcim. With our groundbreaking 3D print<\/a>ing<\/a> technology combined with the competence and resources of our part<\/a>ners, we are convinced that this disruptive move within the wind turbines industry will help drive lower costs and faster execution times, to benefit customers and lower the CO 2 footprint from the production of energy<\/a>.\u201d<\/p>\n

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Each of the three part<\/a>ners will bring to the project its specific area of expertise: GE Renewable Energy will offer its knowledge of designing, manufacturing and commercializing wind turbines; COBOD will bring its technical expertise in robotics automation and 3D print<\/a>ing<\/a>; and LafargeHolcim will develop the custom 3D print<\/a>able concrete material for the application<\/a>s.<\/p>\n

\u201c3D print<\/a>ing<\/a> is in GE\u2019s DNA and we believe that Large Format Additive Manufacturing will bring disruptive potential to the Wind Industry,\u201d commented Matteo Bellucci, Advanced Manufacturing Technology Leader for GE Renewable Energy. \u201c<\/span>Concrete printing has advanced significantly over the last five years and we believe is getting closer to have real application<\/a> in the industrial world. We are committed to taking full advantage of this technology both from the design flexibility it allows as well as for the logistic simplification it enables on such massive components.\u201d<\/span><\/p>\n

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You might also like:<\/h5>\n

Supernatural Concre(a)tion, a realistic project for a 3D printed observation tower: <\/a>The tower is designed to be built with architectural 3D printing. The printing is not done on location. And this is a key element to address: just like with traditional 3D printing, the idea of producing full constructions on-location in a fully distributed approach is the ultimate goal of 3D printing. However, the technology has proven to offer significant cost, geometry and sustainability benefits even if large segments are printed in a facility and then assembled. This is where we are now, technologically speaking, and this is what Nyxo studio is using.<\/p><\/blockquote>\n

* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Tess Boissonneault<\/p>\n","protected":false},"excerpt":{"rendered":"

A new partnership forged between GE Renewable Energy, COBOD International and building materials company LafargeHolcim will seek to develop optimized 3D printed concrete bases for wind turbines to make them taller and more cost effective. The turbines, which are expected to reach record heights of 200 meters, will be co-developed through a multi-year collaboration that seeks, overall, to increase renewable energy production while lowering the Levelized Cost of Energy (LCOE).<\/p>\n","protected":false},"author":3,"featured_media":184152,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"https:\/\/facfox-upload.oss-us-east-1.aliyuncs.com\/image\/2020\/11\/v2M3A3.jpg","fifu_image_alt":"","footnotes":""},"categories":[204],"tags":[874],"class_list":["post-167663","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-architecture","tag-construction-3d-printingenergysustainability"],"yoast_head":"\nCOBOD joins GE Renewable Energy & LafargeHolcim to 3D print bases for 200-m-tall wind turbines Construction 3D Printing - FacFox News<\/title>\n<meta name=\"description\" content=\"A new partnership forged between GE Renewable Energy, COBOD International and building materials company LafargeHolcim will seek to develop optimized 3D printed concrete bases for wind turbines to make them taller and more cost effective. 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