{"id":167225,"date":"2020-11-18T15:49:00","date_gmt":"2020-11-18T15:49:00","guid":{"rendered":"http:\/\/facfox.com\/news\/?p=167225"},"modified":"2020-11-18T15:49:00","modified_gmt":"2020-11-18T15:49:00","slug":"scaled-unveils-project-chameleon-3d-printed-electric-vehicle-additive-manufacturing","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/scaled-unveils-project-chameleon-3d-printed-electric-vehicle-additive-manufacturing\/","title":{"rendered":"Scaled unveils Project Chameleon 3D printed electric vehicle Additive Manufacturing"},"content":{"rendered":"

Scaled Ltd, a UK firm specializing in large format 3D print<\/a>ing<\/a> via a robotic extrusion process, unveiled its Project Chameleon 3D print<\/a>ed electric vehicle<\/a>. The company start<\/a>ed working on the Chameleon vehicle<\/a> less than half a year ago, aiming to demonstrate how the way vehicle<\/a>s are manufactured can be revolutionized through AM.<\/p>\n

The Chameleon vehicle<\/a> embodies a range of innovative strategies and philosophies. The vehicle<\/a> uses high-end 3D print<\/a>ed thermoplastics from LEHVOSS for the chassis, but the process has been designed to be as sustainable as possible. Scaled have thus also made use of recycled plastics and aimed for a 1:1 weight to payload ratio of just over 100 kg to make it as efficient as possible. The designers also used new and emerging design techniques such as stochastic topology optimization to remove redundant material, and above they utilized a \u201cfactory in a box\u201d approach, producing the entire vehicle<\/a> on a single manufacturing cell.<\/p>\n

<\/p>\n

The Project Chameleon Platform is a manufacturing cell for producing many different types of vehicle<\/a>s using the same hardware and software tool. Like the reptile it is named after, which adapts its color to match the surroundings, the Chameleon Platform makes vehicle<\/a>s specifically adapted to their environment<\/a>. The customer specifies their requirements and receives a vehicle<\/a> designed to efficiently meet its task.<\/p>\n

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Manufacturing on Demand<\/h4>\n
Order custom parts through our online manufacturing network. Low cost, fast delivery. Upload your design for free quotes now!<\/div>\n<\/div>\n

<\/i> Get Quote<\/a><\/div>\n

The Scaled vehicle<\/a> proves that the game changes when you take 3D print<\/a>ing<\/a> to this level: part<\/a>s can be made bigger, stronger and faster. The cost of the entire vehicle<\/a> is less than the cost of a single body panel on some vehicle<\/a>s.<\/p>\n

<\/p>\n

Working with part<\/a>ners Rafinex, Scaled incorporated topology optimized design into Chameleon. The software that Rafinex developed is stochastic, meaning that it tests many random variations in the loading conditions before delivering a final optimized structural design. This process ensures the design is robust \u2013 one more suited to real-world conditions where impacts and loads never quite happen as planned.<\/p>\n

The Scaled team believes that moving away from mass production to mass customization, specialization becomes affordable. This paradigm shift is possible by being able to prototype and manufacture using the same technology: large scale 3D print<\/a>ing<\/a>. The design and manufacture of a first production vehicle<\/a> by these methods is more cost-effective than traditional methods. Expensive, specialized production equipment and tools are no longer needed, there is no requirement for assembly lines \u2013 every vehicle<\/a> variant can be produced in a single, versatile manufacturing cell. Lead times are only limited by the speed at which a vehicle<\/a> can be printed.<\/p>\n

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You might also like:<\/h5>\n

How titanium 3D printed parts helped the Bugatti Bolide achieve weight-to-power ratio of 0.67 kg\/PS: <\/a>At the same time, the Bugatti Bolide is the most extreme, uncompromising, fastest and lightest vehicle concept in the company\u2019s recent history \u2013 with an incredible weight-to-power ratio of 0.67 kg per PS. This is made possible by the combination of the W16 engine with 1,850 PS and a vehicle weight of just 1,240 kilograms. The Bugatti Bolide achieves figures that are almost on par with Formula 1 while its top speed is well above 500 km\/h \u2013 without compromising maximum handling and maximum agility. The Bolide takes 3:07.1 minutes to complete a lap of Le Mans and 5:23.1 minutes to get around the Nordschleife.<\/p><\/blockquote>\n

* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Davide Sher<\/p>\n","protected":false},"excerpt":{"rendered":"

Scaled Ltd, a UK firm specializing in large format 3D printing via a robotic extrusion process, unveiled its Project Chameleon 3D printed electric vehicle. The company started working on the Chameleon vehicle less than half a year ago, aiming to demonstrate how the way vehicles are manufactured can be revolutionized through AM.<\/p>\n","protected":false},"author":3,"featured_media":184128,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"https:\/\/facfox-upload.oss-us-east-1.aliyuncs.com\/image\/2020\/11\/QRVvMj.jpg","fifu_image_alt":"","footnotes":""},"categories":[383],"tags":[784],"class_list":["post-167225","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-automotive","tag-additive-manufacturingautomotivelarge-format"],"yoast_head":"\nScaled unveils Project Chameleon 3D printed electric vehicle Additive Manufacturing - FacFox News<\/title>\n<meta name=\"description\" content=\"Scaled Ltd, a UK firm specializing in large format 3D printing via a robotic extrusion process, unveiled its Project Chameleon 3D printed electric vehicle. 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