{"id":167171,"date":"2020-11-18T15:49:04","date_gmt":"2020-11-18T15:49:04","guid":{"rendered":"http:\/\/facfox.com\/news\/?p=167171"},"modified":"2020-11-18T15:49:04","modified_gmt":"2020-11-18T15:49:04","slug":"porsche-leverages-3d-printing-for-911-gt2-rs-pistons-additive-manufacturing","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/porsche-leverages-3d-printing-for-911-gt2-rs-pistons-additive-manufacturing\/","title":{"rendered":"Porsche leverages 3D printing for 911 GT2 RS pistons Additive Manufacturing"},"content":{"rendered":"
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German automotive<\/a> manufacturer Porsche is taking its use of 3D print<\/a>ing<\/a> to new places with the production of 3D print<\/a>ed pistons for the high-performance engine in the 911 GT2 RS sports car. The pistons are being manufactured in collaboration with Porsche part<\/a>ners Mahle and Trumpf.<\/p>\n

Up until recently, Porsche has primarily relied on additive manufacturing for the production of prototypes and spare part<\/a>s for classic sports cars. Now, the company is showcasing its belief in the technology\u2019s potential by 3D print<\/a>ing<\/a> end-use piston components for its 911 flagship model. AM has enabled Porsche to redesign the pistons for optimized load handling, which has in turn resulted in a more lightweight component. Specifically, the 3D print<\/a>ed pistons are 10% lighter than the forged series production pistons. The updated pistons also integrate a closed cooling duct in their crown \u2013 a geometry only achievable using 3D print<\/a>ing<\/a>. All these improvements have resulted in a higher performing and more efficient part<\/a>.<\/p>\n

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\u201cThanks to the new, lighter pistons, we can increase the engine speed, lower the temperature load on the pistons and optimise combustion,\u201d said Frank Ickinger, who works in the advance drive development depart<\/a>ment at Porsche. \u201cThis makes it possible to get up to 30 PS more power from the 700 PS biturbo engine, while at the same time improving efficiency.\u201d<\/p>\n

The 3D print<\/a>ed pistons were manufactured using a laser metal fusion process and a high-purity metal powder. As stated, Porsche worked closely with German automotive<\/a> part<\/a>s manufacturer Mahle and industrial machine manufacturing company Trumpf for the part<\/a>s\u2019 production. Final quality and performance validation was conducted using measurement systems from Zeiss.<\/p>\n

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Porsche\u2019s 3D print<\/a>ing<\/a> journey<\/h2>\n

In addition to the 3D print<\/a>ed pistons for the 911 GT2 RS, Porsche recently unveiled a new bodyform full-bucket seat for its 911 and 718 series. The seat, which is customizable in terms of firmness level, integrates several 3D print<\/a>ed components, including the cushion and backrest surfaces.<\/p>\n

\u201cThe seat is the interface between the human and the vehicle<\/a>, and is thus important for precise, sporty handling,\u201d said Michael Steiner, Member of the Executive Board for Research and Development at Porsche. \u201cThat\u2019s why personalised seat shells customised for the driver have been standard in race cars for a long time now.\u201d<\/span><\/p>\n

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The innovative seat design is based on a sandwich construction concept, which is made up of a base support made of expanded polypropylene (EPP) and the customizable comfort layer, which is 3D print<\/a>ed from polyurethane-based materials and achieves its tuneable firmness thanks to a lattice structure. The seat\u2019s outer skin is made from Racetex and has a perforation pattern that encourages climate control.<\/p>\n<\/div>\n

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Porsche is also known for using AM for the production of spare part<\/a>s that are no longer available for vintage car models. For instance, the company is now producing the release lever for the Porsche 959 clutch using 3D print<\/a>ing<\/a>. In total, the automotive<\/a> manufacturer says it is producing roughly 20 replacement part<\/a>s using AM.<\/p>\n<\/div>\n

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Superstrata debuts world\u2019s first custom 3D printed unibody carbon fiber e-bicycle: <\/a>The Superstrata touts a true unibody construction, 3D printed in a single pass of continuous carbon fiber thermoplastic composite. Unlike other carbon fiber bikes whose frames are glued and bolted together using dozens of individual parts and fabricated from previous-generation thermoset composite materials, the Superstrata frame is constructed without joints or glue for seamless strength. It\u2019s also produced using next-generation thermoplastic materials, making it extremely impact resistant, yet remarkably lightweight.<\/p><\/blockquote>\n

* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Tess Boissonneault<\/p>\n","protected":false},"excerpt":{"rendered":"

German automotive manufacturer Porsche is taking its use of 3D printing to new places with the production of 3D printed pistons for the high-performance engine in the 911 GT2 RS sports car. The pistons are being manufactured in collaboration with Porsche partners Mahle and Trumpf. Up until recently, Porsche has primarily relied on additive manufacturing […]<\/p>\n","protected":false},"author":3,"featured_media":184110,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"https:\/\/facfox-upload.oss-us-east-1.aliyuncs.com\/image\/2020\/11\/vYNbYn.jpeg","fifu_image_alt":"","footnotes":""},"categories":[383],"tags":[707],"class_list":["post-167171","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-automotive","tag-automotivemetal-additive-manufacturing"],"yoast_head":"\nPorsche leverages 3D printing for 911 GT2 RS pistons Additive Manufacturing - FacFox News<\/title>\n<meta name=\"description\" content=\"German automotive manufacturer Porsche is taking its use of 3D printing to new places with the production of 3D printed pistons for the high-performance\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/facfox.com\/news\/porsche-leverages-3d-printing-for-911-gt2-rs-pistons-additive-manufacturing\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Porsche leverages 3D printing for 911 GT2 RS pistons Additive Manufacturing\" \/>\n<meta property=\"og:description\" content=\"German automotive manufacturer Porsche is taking its use of 3D printing to new places with the production of 3D printed pistons for the high-performance\" \/>\n<meta property=\"og:url\" content=\"https:\/\/facfox.com\/news\/porsche-leverages-3d-printing-for-911-gt2-rs-pistons-additive-manufacturing\/\" \/>\n<meta property=\"og:site_name\" content=\"FacFox News\" \/>\n<meta property=\"article:published_time\" content=\"2020-11-18T15:49:04+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/facfox-upload.oss-us-east-1.aliyuncs.com\/image\/2020\/11\/vYNbYn.jpeg\" \/>\n<meta name=\"author\" content=\"Vera\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:image\" content=\"https:\/\/facfox-upload.oss-us-east-1.aliyuncs.com\/image\/2020\/11\/vYNbYn.jpeg\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Vera\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/facfox.com\/news\/porsche-leverages-3d-printing-for-911-gt2-rs-pistons-additive-manufacturing\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/facfox.com\/news\/porsche-leverages-3d-printing-for-911-gt2-rs-pistons-additive-manufacturing\/\"},\"author\":{\"name\":\"Vera\",\"@id\":\"https:\/\/facfox.com\/news\/#\/schema\/person\/7b701aad2d8f434034fcecd2c50a570c\"},\"headline\":\"Porsche leverages 3D printing for 911 GT2 RS pistons Additive Manufacturing\",\"datePublished\":\"2020-11-18T15:49:04+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/facfox.com\/news\/porsche-leverages-3d-printing-for-911-gt2-rs-pistons-additive-manufacturing\/\"},\"wordCount\":624,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\/\/facfox.com\/news\/#organization\"},\"image\":{\"@id\":\"https:\/\/facfox.com\/news\/porsche-leverages-3d-printing-for-911-gt2-rs-pistons-additive-manufacturing\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/facfox-upload.oss-us-east-1.aliyuncs.com\/image\/2020\/11\/vYNbYn.jpeg\",\"keywords\":[\"AutomotiveMetal Additive Manufacturing\"],\"articleSection\":[\"Automotive\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\/\/facfox.com\/news\/porsche-leverages-3d-printing-for-911-gt2-rs-pistons-additive-manufacturing\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/facfox.com\/news\/porsche-leverages-3d-printing-for-911-gt2-rs-pistons-additive-manufacturing\/\",\"url\":\"https:\/\/facfox.com\/news\/porsche-leverages-3d-printing-for-911-gt2-rs-pistons-additive-manufacturing\/\",\"name\":\"Porsche leverages 3D printing for 911 GT2 RS pistons Additive Manufacturing - 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