{"id":167119,"date":"2020-11-18T15:49:07","date_gmt":"2020-11-18T15:49:07","guid":{"rendered":"http:\/\/facfox.com\/news\/?p=167119"},"modified":"2020-11-18T15:49:07","modified_gmt":"2020-11-18T15:49:07","slug":"ford-introduces-bespoke-3d-printed-security-feature-to-keep-wheels-safe-additive-manufacturing","status":"publish","type":"post","link":"https:\/\/facfox.com\/news\/ford-introduces-bespoke-3d-printed-security-feature-to-keep-wheels-safe-additive-manufacturing\/","title":{"rendered":"Ford introduces bespoke 3D printed security feature to keep wheels safe Additive Manufacturing"},"content":{"rendered":"

Automotive giant Ford has developed a novel way to combine driver biometrics with 3D print<\/a>ing<\/a> to deter car thieves. The innovative new product\u2014bespoke 3D print<\/a>ed locking nuts\u2014can be used to keep alloy wheels safe from theft. <\/span><\/p>\n

Though cars are being built with increasingly high-tech security systems, they still haven\u2019t stopped car thieves from going after valuable car part<\/a>s, such as alloy wheels. To combat this type of theft, automakers have start<\/a>ed placing locking nuts on each wheel, which can only be loosened using a special key. However, even these specific security measures have their weaknesses.<\/span><\/p>\n

Ford has now taken traditional locking nuts to the next level using vocal biometrics and 3D print<\/a>ing<\/a>. Specifically, the automaker has designed locking nuts whose contours are based on the voice pattern of the driver.<\/span><\/p>\n

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We\u2019ve seen vocal patterns be translated into 3D models before\u2014most often for custom jewelry.  <\/span>In Ford\u2019s case, it captures a recording (minimum one second) of the driver\u2019s voice. The sound-waves from the recording are converted into a printable pattern using a special software, and the pattern is then modeled into a circle to form the locking nut\u2019s indentation and key.<\/span><\/p>\n

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The locking nut and its key are then 3D print<\/a>ed as a single piece using EOS metal AM technology and stainless steel powder. Once printed, the nut and key are separated and finished with a small amount of grinding.<\/span><\/p>\n

\u201cIt\u2019s one of the worst experiences for a driver, to find their car up on blocks with all four wheels gone,\u201d said Raphael Koch, research engineer at Advanced Materials and Processes, Ford of Europe. \u201cSome alloy wheels can cost thousands to replace, but these unique rim nuts will stop thieves in their tracks. Making wheels more secure and offering more product personalisation are further proof that 3D print<\/a>ing<\/a> is a game-changer for car production.\u201d<\/span><\/p>\n

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According to Ford, the custom locking nut and key also come with backup security features, which make it impossible to reproduce. For instance, the uneven indentations and ribs inside the nut cannot be copied using a wax imprint, as the wax breaks apart<\/a> when it is removed from the nut.<\/span><\/p>\n

The metal 3D print<\/a>ed security device doesn\u2019t necessarily have to be customized using the driver\u2019s voice. Ford is reportedly exploring the use of the vehicle<\/a>\u2019s logo or the driver\u2019s initials to design the locking nut and key. Using 3D print<\/a>ing<\/a> gives Ford engineers the flexibility to try out different devices and come up with innovative new solutions, like the custom locking nut for alloy wheels.<\/span><\/p>\n

\u201cHaving our very own plug-and-play printer enables us to make tools and part<\/a>s exactly when we need them, and to replace them faster than ever before,\u201d added Lars Bognar, research engineer, Advanced Materials and Processes, Ford of Europe. \u201cFor some tools, the delivery time was up to eight weeks, but with 3D print<\/a>ing<\/a>, the turn-around has been reduced to just five days. Best of all, anyone can sit down, create the part<\/a> they need and start<\/a> printing it using recycled plastic.\u201d<\/span><\/p>\n

(Photos: Ford) <\/p>\n

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You might also like:<\/h5>\n

Nearly 18 million parts (and counting) 3D printed with HP technologies: <\/a>Altogether millions of automotive parts have already been produced by 3D printing and almost all major automakers see 3D printing as a key technology for their future production capabilities. True mass production in a segment such as automotive can be measured in billions of parts and that maybe still a few years away. Every long journey begins with the first step \u2013 or the first 18 million steps \u2013 as is the case for HP, one of the companies that is driving this paradigm shift for the automotive segment. We had the opportunity to speak about how this is happening and how it will develop in the near future with Philipp Jung, GM and Global Head, Vertical Industries and End-to-End Applications, HP 3D Printing and Digital Manufacturing and he revealed some very interesting numbers.<\/p><\/blockquote>\n

* This article is reprinted from 3D Printing Media Network<\/a>. If you are involved in infringement, please contact us to delete it.<\/p>\n

<\/i> Author: Tess Boissonneault<\/p>\n","protected":false},"excerpt":{"rendered":"

Automotive giant Ford has developed a novel way to combine driver biometrics with 3D printing to deter car thieves. The innovative new product\u2014bespoke 3D printed locking nuts\u2014can be used to keep alloy wheels safe from theft.<\/p>\n","protected":false},"author":3,"featured_media":184092,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"fifu_image_url":"https:\/\/facfox-upload.oss-us-east-1.aliyuncs.com\/image\/2020\/11\/ARNJRz.jpg","fifu_image_alt":"","footnotes":""},"categories":[383],"tags":[648],"class_list":["post-167119","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-automotive","tag-automotivemass-customization"],"yoast_head":"\nFord introduces bespoke 3D printed security feature to keep wheels safe Additive Manufacturing - FacFox News<\/title>\n<meta name=\"description\" content=\"Automotive giant Ford has developed a novel way to combine driver biometrics with 3D printing to deter car thieves. 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