{"id":166638,"date":"2023-12-04T15:21:24","date_gmt":"2023-12-04T07:21:24","guid":{"rendered":"https:\/\/facfox.com\/docs\/?post_type=kb&#038;p=166638"},"modified":"2023-12-06T17:19:50","modified_gmt":"2023-12-06T09:19:50","slug":"micro-3d-printing-a-breakthrough-technology-for-high-performance-electric-circuit-connectors","status":"publish","type":"kb","link":"https:\/\/facfox.com\/docs\/kb\/micro-3d-printing-a-breakthrough-technology-for-high-performance-electric-circuit-connectors","title":{"rendered":"Micro 3D Printing: A Breakthrough Technology for High-Performance Electric Circuit Connectors"},"content":{"rendered":"<p style=\"padding: 0px; margin: 12px 0px 0px; user-select: text; word-break: break-word; font-size: 16px; line-height: var(--cib-type-body2-line-height); font-weight: 400; font-variation-settings: var(--cib-type-body2-font-variation-settings); color: #111111; font-family: -apple-system, Roboto, SegoeUI, 'Segoe UI', 'Helvetica Neue', Helvetica, 'Microsoft YaHei', 'Meiryo UI', Meiryo, 'Arial Unicode MS', sans-serif; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; widows: 2; word-spacing: 0px; -webkit-text-stroke-width: 0px; white-space: normal; background-color: rgba(255, 255, 255, 0.7); text-decoration-thickness: initial; text-decoration-style: initial; text-decoration-color: initial;\">Electric circuit connectors are essential components for transmitting electrical signals and power between different devices and systems. They require high precision, reliability, and durability to ensure the performance and safety of the circuits. However, conventional fabrication methods, such as machining, molding, and stamping, have limitations in producing complex and customized connectors with high efficiency and low cost.<\/p>\n<figure id=\"attachment_166645\" aria-describedby=\"caption-attachment-166645\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-166645 size-full\" src=\"https:\/\/facfox.com\/docs\/wp-content\/uploads\/2023\/12\/Micro-3D-Printing-Service_FacFox-4.jpg\" alt=\"Hirose Electric produced prototypes using BMF's microArch S140 3D printer to shorten the development period of electronic circuit connectors. \" width=\"800\" height=\"600\" \/><figcaption id=\"caption-attachment-166645\" class=\"wp-caption-text\">Hirose Electric produced prototypes using BMF&#8217;s microArch S140 3D printer to shorten the development period of electronic circuit connectors.<\/figcaption><\/figure>\n<p style=\"padding: 0px; margin: 12px 0px 0px; user-select: text; word-break: break-word; font-size: 16px; line-height: var(--cib-type-body2-line-height); font-weight: 400; font-variation-settings: var(--cib-type-body2-font-variation-settings); color: #111111; font-family: -apple-system, Roboto, SegoeUI, 'Segoe UI', 'Helvetica Neue', Helvetica, 'Microsoft YaHei', 'Meiryo UI', Meiryo, 'Arial Unicode MS', sans-serif; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; widows: 2; word-spacing: 0px; -webkit-text-stroke-width: 0px; white-space: normal; background-color: rgba(255, 255, 255, 0.7); text-decoration-thickness: initial; text-decoration-style: initial; text-decoration-color: initial;\">Micro 3D printing is a technology that can overcome these challenges and create novel and optimized connectors at the micro and nano scale. Micro 3D printing uses a light source, such as a laser or a projector, to selectively cure a liquid resin into solid structures with high resolution and accuracy. Micro 3D printing can offer many advantages in the fabrication of precision connectors, such as:<\/p>\n<ul style=\"margin: 12px 0px 0px; display: flex; flex-direction: column; gap: 10px; padding-inline-start: 24px; color: #111111; font-family: -apple-system, Roboto, SegoeUI, 'Segoe UI', 'Helvetica Neue', Helvetica, 'Microsoft YaHei', 'Meiryo UI', Meiryo, 'Arial Unicode MS', sans-serif; font-size: 16px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; widows: 2; word-spacing: 0px; -webkit-text-stroke-width: 0px; white-space: normal; background-color: rgba(255, 255, 255, 0.7); text-decoration-thickness: initial; text-decoration-style: initial; text-decoration-color: initial;\">\n<li><strong>Design flexibility<\/strong>: Micro 3D printing can create connectors with complex geometries, such as networked, interlocking, and internal features, that are difficult or impossible to achieve with traditional methods. These features can enhance the functionality and performance of the connectors, such as interface connection, internal communication, and material properties.<\/li>\n<li><strong>Cost efficiency<\/strong>: Micro 3D printing can reduce the material waste, tooling cost, and assembly time of the connectors, as it can create them directly from a digital model without the need for molds, dies, or pins. Micro 3D printing can also enable mass customization, as it can produce different connectors with the same setup and process.<\/li>\n<li><strong>Quality consistency<\/strong>: Micro 3D printing can ensure the quality and repeatability of the connectors, as it can control the curing parameters, such as light intensity, exposure time, and layer thickness, with high precision and accuracy. Micro 3D printing can also minimize the defects and errors of the connectors, such as cracks, warping, and misalignment, by optimizing the design and process parameters.<\/li>\n<\/ul>\n<figure id=\"attachment_166643\" aria-describedby=\"caption-attachment-166643\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-166643 size-full\" src=\"https:\/\/facfox.com\/docs\/wp-content\/uploads\/2023\/12\/Micro-3D-Printing-Service_FacFox-2.jpg\" alt=\"Micro 3D printing has already been applied in medical industry like endoscope. We could reach a wall thickness of 70 \u03bcm.\" width=\"800\" height=\"600\" \/><figcaption id=\"caption-attachment-166643\" class=\"wp-caption-text\">Micro 3D printing has already been applied in the medical industry like endoscopes. We could reach a wall thickness of 70 \u03bcm and an accurate geometric shape.<\/figcaption><\/figure>\n<p style=\"padding: 0px; margin: 12px 0px 0px; user-select: text; word-break: break-word; font-size: 16px; line-height: var(--cib-type-body2-line-height); font-weight: 400; font-variation-settings: var(--cib-type-body2-font-variation-settings); color: #111111; font-family: -apple-system, Roboto, SegoeUI, 'Segoe UI', 'Helvetica Neue', Helvetica, 'Microsoft YaHei', 'Meiryo UI', Meiryo, 'Arial Unicode MS', sans-serif; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; widows: 2; word-spacing: 0px; -webkit-text-stroke-width: 0px; white-space: normal; background-color: rgba(255, 255, 255, 0.7); text-decoration-thickness: initial; text-decoration-style: initial; text-decoration-color: initial;\">FacFox is a leading company that provides micro 3D printing services for electric circuit connectors. FacFox has developed a proprietary projection micro-stereolithography (P\u03bcSL) technology that can achieve ultra-high precision of 2\u03bcm, and also has high tolerance control capability. FacFox\u2019s technology advantage is that it can process cross-scale parts, ranging from microns to centimeters, with lower difficulty than printing at a single scale.<\/p>\n<p style=\"padding: 0px; margin: 12px 0px 0px; user-select: text; word-break: break-word; font-size: 16px; line-height: var(--cib-type-body2-line-height); font-weight: 400; font-variation-settings: var(--cib-type-body2-font-variation-settings); color: #111111; font-family: -apple-system, Roboto, SegoeUI, 'Segoe UI', 'Helvetica Neue', Helvetica, 'Microsoft YaHei', 'Meiryo UI', Meiryo, 'Arial Unicode MS', sans-serif; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; widows: 2; word-spacing: 0px; -webkit-text-stroke-width: 0px; white-space: normal; background-color: rgba(255, 255, 255, 0.7); text-decoration-thickness: initial; text-decoration-style: initial; text-decoration-color: initial;\">FacFox has a range of printers to meet the different needs and specifications of the customers, such as:<\/p>\n<table style=\"margin: 12px 0px 8px; border: 1px solid var(--cib-color-stroke-neutral-primary); border-radius: var(--cib-border-radius-medium); background: var(--cib-color-syntax-background-surface) !important; overflow: hidden; border-spacing: 0px; padding: 0px 12px; width: 518.359px; table-layout: fixed; color: var(--cib-color-foreground-neutral-primary);\">\n<thead>\n<tr style=\"padding: 0px 4px;\">\n<th style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-stronger-font-size); line-height: var(--cib-type-body1-stronger-line-height); font-weight: var(--cib-type-body1-stronger-font-weight); font-variation-settings: var(--cib-type-body1-stronger-font-variation-settings); padding-inline-start: 0px;\">Printer<\/th>\n<th style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-stronger-font-size); line-height: var(--cib-type-body1-stronger-line-height); font-weight: var(--cib-type-body1-stronger-font-weight); font-variation-settings: var(--cib-type-body1-stronger-font-variation-settings);\">Build Size<\/th>\n<th style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-stronger-font-size); line-height: var(--cib-type-body1-stronger-line-height); font-weight: var(--cib-type-body1-stronger-font-weight); font-variation-settings: var(--cib-type-body1-stronger-font-variation-settings);\">Optical Resolution<\/th>\n<th style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-stronger-font-size); line-height: var(--cib-type-body1-stronger-line-height); font-weight: var(--cib-type-body1-stronger-font-weight); font-variation-settings: var(--cib-type-body1-stronger-font-variation-settings);\">Layer Thickness<\/th>\n<th style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-stronger-font-size); line-height: var(--cib-type-body1-stronger-line-height); font-weight: var(--cib-type-body1-stronger-font-weight); font-variation-settings: var(--cib-type-body1-stronger-font-variation-settings);\">Surface Finish<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"padding: 0px 4px;\">\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings); padding-inline-start: 0px;\">MICROARCH\u00ae S230<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">50 x 50 x 50mm<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">2\u03bcm<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">2\u03bcm<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">0.4-0.8\u00b5m Ra (top) 1.5-2.5\u00b5m Ra (side)<\/td>\n<\/tr>\n<tr style=\"padding: 0px 4px;\">\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings); padding-inline-start: 0px;\">MICROARCH\u00ae S240<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">100 x 100 x 75mm<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">10\u03bcm<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">10\u03bcm~40\u03bcm<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">0.4-0.8\u00b5m Ra (top) 1.5-2.5\u00b5m Ra (side)<\/td>\n<\/tr>\n<tr style=\"padding: 0px 4px;\">\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings); padding-inline-start: 0px;\">MICROARCH\u00ae S350<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">100 \u00d7 100 \u00d7 50mm<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">25\u03bcm<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">10\u03bcm~50\u03bcm<\/td>\n<td style=\"text-align: left; vertical-align: baseline; word-break: initial; overflow-wrap: break-word; padding: 8px 4px; color: var(--cib-color-foreground-neutral-primary); font-size: var(--cib-type-body1-font-size); line-height: var(--cib-type-body1-line-height); font-weight: var(--cib-type-body1-font-weight); font-variation-settings: var(--cib-type-body1-font-variation-settings);\">0.4-0.8\u00b5m Ra (top) 1.5-2.5\u00b5m Ra (side)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<figure id=\"attachment_166642\" aria-describedby=\"caption-attachment-166642\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-166642 size-full\" src=\"https:\/\/facfox.com\/docs\/wp-content\/uploads\/2023\/12\/Micro-3D-Printing-Service_FacFox-1.jpg\" alt=\"A high-precision micro 3D printed ceramic sample. The minimum length of the hollowed grid is 0.3mm. \" width=\"800\" height=\"600\" \/><figcaption id=\"caption-attachment-166642\" class=\"wp-caption-text\">A high-precision micro 3D printed alumina ceramic sample. The minimum length of the trapezoidal hole is 0.3mm.<\/figcaption><\/figure>\n<p style=\"padding: 0px; margin: 12px 0px 0px; user-select: text; word-break: break-word; font-size: 16px; line-height: var(--cib-type-body2-line-height); font-weight: 400; font-variation-settings: var(--cib-type-body2-font-variation-settings); color: #111111; font-family: -apple-system, Roboto, SegoeUI, 'Segoe UI', 'Helvetica Neue', Helvetica, 'Microsoft YaHei', 'Meiryo UI', Meiryo, 'Arial Unicode MS', sans-serif; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; widows: 2; word-spacing: 0px; -webkit-text-stroke-width: 0px; white-space: normal; background-color: rgba(255, 255, 255, 0.7); text-decoration-thickness: initial; text-decoration-style: initial; text-decoration-color: initial;\">FacFox\u2019s printed connectors can provide efficient and reliable solutions for large-capacity data transmission and high-speed high-density connection fields, such as telecommunications, aerospace, and automotive. FacFox is committed to continuous innovation and excellence, and aims to lead the development trend of electronic miniaturization, precision, and integration.<\/p>\n<p style=\"padding: 0px; margin: 12px 0px 0px; user-select: text; word-break: break-word; font-size: 16px; line-height: var(--cib-type-body2-line-height); font-weight: 400; font-variation-settings: var(--cib-type-body2-font-variation-settings); color: #111111; font-family: -apple-system, Roboto, SegoeUI, 'Segoe UI', 'Helvetica Neue', Helvetica, 'Microsoft YaHei', 'Meiryo UI', Meiryo, 'Arial Unicode MS', sans-serif; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; widows: 2; word-spacing: 0px; -webkit-text-stroke-width: 0px; white-space: normal; background-color: rgba(255, 255, 255, 0.7); text-decoration-thickness: initial; text-decoration-style: initial; text-decoration-color: initial;\">Micro 3D printing is a breakthrough technology that can revolutionize the electric circuit connector industry. It can create complex and precise connectors with high efficiency and low cost, and improve the performance and reliability of the circuits. Micro 3D printing is widely used in the fields of precision parts, medical, consumer electronics, and scientific research, and has great potential for future applications and developments.<\/p>\n<p><span style=\"color: #111111; font-family: -apple-system, Roboto, SegoeUI, 'Segoe UI', 'Helvetica Neue', Helvetica, 'Microsoft YaHei', 'Meiryo UI', Meiryo, 'Arial Unicode MS', sans-serif; font-size: 16px; font-style: normal; font-variant-ligatures: normal; font-variant-caps: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: start; text-indent: 0px; text-transform: none; widows: 2; word-spacing: 0px; -webkit-text-stroke-width: 0px; white-space: normal; background-color: rgba(255, 255, 255, 0.7); text-decoration-thickness: initial; text-decoration-style: initial; text-decoration-color: initial; display: inline !important; float: none;\">If you are interested in learning more about micro 3D printing and its application in electric circuit connectors, or if you want to get a quote for your project, please feel free to contact us at info@facfox.com. We will be happy to answer your questions and provide you with the best service.<\/span><\/p>\n<figure id=\"attachment_166644\" aria-describedby=\"caption-attachment-166644\" style=\"width: 799px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-166644 size-full\" src=\"https:\/\/facfox.com\/docs\/wp-content\/uploads\/2023\/12\/Micro-3D-Printing-Service_FacFox-3.jpg\" alt=\"A micro 3D printed microfluid chip with a resolution of 2\u00b5m. The smallest channel in the chip is 20\u00b5m.\" width=\"799\" height=\"600\" \/><figcaption id=\"caption-attachment-166644\" class=\"wp-caption-text\">A micro 3D printed microfluid chip with a resolution of 2\u00b5m. The smallest channel in the chip is 20\u00b5m.<\/figcaption><\/figure>\n","protected":false},"excerpt":{"rendered":"<p>Electric circuit connectors are essential components for transmitting electrical signals and power between different devices and systems. They require high precision, reliability, and durability to ensure the performance and safety of the circuits. However, conventional fabrication methods, such as machining, molding, and stamping, have limitations in producing complex and customized connectors with high efficiency and [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"kbtopic":[45],"kbtag":[126,314,907],"class_list":["post-166638","kb","type-kb","status-publish","hentry","kbtopic-tech","kbtag-3d-printing","kbtag-electronics","kbtag-micro-3d-printing"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.1 (Yoast SEO v27.1.1) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Micro 3D Printing: A Technology for Electric Circuit Connectors<\/title>\n<meta name=\"description\" content=\"Discover how micro 3D printing can create high-performance electric circuit connectors with complex and precise designs, and how FacFox can provide you with the best micro 3D printing services and 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