{"id":166012,"date":"2022-12-24T14:54:42","date_gmt":"2022-12-24T06:54:42","guid":{"rendered":"https:\/\/facfox.com\/docs\/?post_type=kb&#038;p=166012"},"modified":"2023-01-06T15:40:12","modified_gmt":"2023-01-06T07:40:12","slug":"17-epic-3d-printing-fails-why-they-failed","status":"publish","type":"kb","link":"https:\/\/facfox.com\/docs\/kb\/17-epic-3d-printing-fails-why-they-failed","title":{"rendered":"17 Epic 3D Printing Fails &#038; Why They Failed"},"content":{"rendered":"<div class=\"container container--l container--space\">\n<div class=\"section\">\n<p class=\"paragraph paragraph--emphasized\">Need a confidence boost? Check out these epic 3D printing fails that&#8217;ll make you laugh, cry, and wish your printer could apologize.<\/p>\n<\/div>\n<\/div>\n<div class=\"ad-container ad-container--horizontal-fullpage ad-container--desktop-only\" data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>Generally, when we think about printing failures, we think of common problems like an uneven print bed, incorrect settings, or bad luck contributing to a print that is, at worst, un-useable and, at best, somewhat useable.<\/p>\n<p>However, these simple, common problems don\u2019t qualify as an epic fail in our books. The prints we\u2019ve found are epic in that they not only fail themselves but also end up either destroying things or altering the lives of the 3D printing enthusiast in a significant and confidence-shattering way.<\/p>\n<p>Read on to see some 3D printing horror stories that will make you laugh, cry, and really wish you\u2019d spent that extra $50 on the printer with thermal runaway protection already activated because, jeez, you didn\u2019t see that coming\u2026<\/p>\n<p>Let\u2019s dive right into the train wreck that is 3D printing epic fails.<\/p>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<div class=\"section\">\n<h3 class=\"headline headline--listicle-section u-text-center\">CATASTROPHIC PRINTER PROBLEMS<\/h3>\n<\/div>\n<div class=\"rich-text rich-text--full\">\n<p>In this category, we have examples that end in some form of significant destruction to the printer or the build plate. These are the types of epic 3D printing fails that nearly make makers meet\u00a0<em>their<\/em>\u00a0maker or that require a long sigh and additional money spent trying to fix the damage.<\/p>\n<p>When it comes to these examples, we hope to never see them happen to our own printers (or yours).<\/p>\n<\/div>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline headline--xxl\">Heat Block Hazard<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/42b8e10b7b542d0b.png\" alt=\"\" width=\"1000\" height=\"661\" \/><figcaption class=\"wp-caption-text\">When a 3D printer nearly burns your house down, we&#8217;d call that an epic fail (Source: OpusMcn via Reddit)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>This is a 3D printing fail that every 3D printing enthusiast worries about. In this example, Reddit user\u00a0<a href=\"https:\/\/www.reddit.com\/user\/OpusMcn\/\" target=\"_blank\" rel=\"noopener noreferrer\">OpusMcn<\/a>\u00a0set his printer to work overnight. Halfway through, the\u00a0<a href=\"https:\/\/www.reddit.com\/r\/3Dprinting\/comments\/2ab3se\/check_your_hot_end_heater_isnt_lose\/\" target=\"_blank\" rel=\"noopener noreferrer\">heating element worked its way out of the heater block<\/a>\u00a0and fell onto the PLA part.<\/p>\n<p>When this happens (and your printer doesn\u2019t have thermal runaway protection), the printer will continue powering the heating element in an attempt to raise the read temperature of the thermocouple. This leads to a blazingly hot heating element sitting on flammable plastic for hours until it either burns your house down or wakes you up with the jarring smell of burning plastic.<\/p>\n<p>While the heating element probably wasn\u2019t secured into the block well enough, for modern printers, it\u2019s highly recommended that\u00a0<a href=\"https:\/\/all3dp.com\/2\/thermal-runaway-3d-printer-marlin-thermal-runaway-protection\/\">thermal runaway protection<\/a>\u00a0be installed or enabled for printers to lessen the risk of this exact thing happening. This could potentially happen during any print when a printer doesn\u2019t have thermal runaway protection. Luckily, most current printers include this functionality to prevent these types of potential fires \u2013 just be sure to double check before starting your next print job.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>A\u00a0free heating element melting into a plastic part for hours while the user slept.<\/li>\n<li><strong>What happened?\u00a0<\/strong>The heating element worked itself free from the heater block and fell onto the surface of the print.<\/li>\n<\/ul>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline  headline--xl\">Humpty Dumpty Had a Great Fall<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/0c11e879f4e18f4a.png\" alt=\"\" width=\"1000\" height=\"627\" \/><figcaption class=\"wp-caption-text\">When your printer fails so hard it throws itself off the table to end its suffering (Source: Chris Cecil via Flickr)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p><a href=\"https:\/\/www.flickr.com\/photos\/68272764@N05\/8472258810\/in\/pool-3d-print-failures\/\" target=\"_blank\" rel=\"noopener noreferrer\">When your print throws itself off a table to end its suffering<\/a>, it might be time to rethink your 3D printing setup. This horrifying case of 3D printer suicide was brought to you by the\u00a0<a href=\"https:\/\/all3dp.com\/2\/filament-spool-tips-tricks-against-filament-tangles\/\">end of the filament being stuck in the spool<\/a>. In this case, we\u2019d say that 3D printing enthusiast\u00a0<a href=\"https:\/\/www.flickr.com\/photos\/68272764@N05\/\" target=\"_blank\" rel=\"noopener noreferrer\">Chris Cecil<\/a>\u00a0clearly has a great spool setup \u2013 so good, in fact, that it\u2019s capable of dragging a 3D printer to its death.<\/p>\n<p>After the fall, the printer only had damage to the X-axis as well as some Z-axis components. Somehow, the borosilicate printer bed didn\u2019t break, though we think that had more to do with luck than anything else.<\/p>\n<p>After the accident, Chris decided to secure his printer with anything and everything that will keep this from happening again. He even considered adding a granite base to prevent movement in the future.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>A printer\u00a0that threw itself off the table.<\/li>\n<li><strong>What happened?<\/strong>\u00a0Filament didn\u2019t disengage from the end of a spool and, over time, dragged the printer off the table.<\/li>\n<\/ul>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline  headline--xl\">In Case of Printing, Break Glass<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/4242efc263ad0d55.png\" alt=\"\" width=\"1000\" height=\"750\" \/><figcaption class=\"wp-caption-text\">Ripping a chunk of glass out of your build plate? Yep, that&#8217;s a fail (Source: Sandy Noble via Flickr)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>One of the most annoying features of 3D printing for newbies is\u00a0<a href=\"https:\/\/all3dp.com\/2\/pla-not-sticking-to-print-bed-build-plate-easy-fixes\/\" target=\"_blank\" rel=\"noopener\">the inability to get filament to stick to the build plate<\/a>. Without that, you can\u2019t really print anything, and this can be a frustrating cycle of trying and failing. Not to worry \u2013 we\u2019ve got you covered with everything you need to know on\u00a0<a href=\"https:\/\/all3dp.com\/2\/3d-printer-bed-adhesion-all-you-need-to-know\/\">bed adhesion<\/a>.<\/p>\n<p>But this epic fail isn\u2019t as simple as sticky adhesion.<\/p>\n<p>Here, programmer\u00a0<a href=\"https:\/\/www.flickr.com\/photos\/euphy\/\" target=\"_blank\" rel=\"noopener noreferrer\">Sandy Noble<\/a>\u00a0printed something meant to hang using most likely PETG on a glass build plate with dilute PVA glue on it. This bond has been described as being so strong that when the part cools down, the thermal stresses imparted during printing\u00a0<a href=\"https:\/\/all3dp.com\/2\/3d-printing-with-petg-how-to-succeed\/\" target=\"_blank\" rel=\"noopener\">can literally rip chunks of glass out of the build plate itself<\/a>. We don\u2019t exactly know what this part was \u2013 perhaps some kind of mount. Nevertheless, it had a large flat surface area, which probably didn\u2019t help when trying to remove it from the build plate.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>A part printed on a glass bed with PVA adhesive.<\/li>\n<li><strong>What happened?\u00a0<\/strong>When using PETG and adhesives, it\u2019s important to not print directly onto a glass build plate. The adhesive forces between the PETG and the glass interface are so strong that thermal stresses from the printing process can literally rip glass chunks right out of the build surface when the part cools down.<\/li>\n<\/ul>\n<\/div>\n<div class=\"image image--rounded image--sync\">\n<div class=\"section\">\n<h3 class=\"headline headline--listicle-section u-text-center\">FILAMENT FAILURES<\/h3>\n<\/div>\n<div class=\"rich-text rich-text--full\">\n<p>These failures aren\u2019t quite as catastrophic as the destruction of printers, but they often yield unexpected and unwelcomed surprises. One of the most important things about 3D printing is the filament. If the quality is poor or the spool isn\u2019t hung correctly, the quality of your prints will suffer immensely. Check out our\u00a0<a class=\"link crosslink\" href=\"https:\/\/all3dp.com\/1\/3d-printer-filament-types-3d-printing-3d-filament\/\">Best 3D Printer Filament: The Main Types of 2022<\/a>\u00a0to save yourself any guessing.<\/p>\n<p>The following 3D printing filament fails will really string you out.<\/p>\n<\/div>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline headline--xxl\">Connector Catastrophe<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/3807e5e4c728f37b.png\" alt=\"\" width=\"1000\" height=\"750\" \/><figcaption class=\"wp-caption-text\">It&#8217;s one thing for a print to fail, it&#8217;s quite another when a spool of filament is ruined as well (Source: Imgur)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p><a href=\"https:\/\/imgur.com\/40dVuvh\" target=\"_blank\" rel=\"noopener noreferrer\">This failed print unrolled eight hours\u2019 worth of filament<\/a>, which will be quite difficult to re-spool. When it comes to 3D printing, gently and consistently unrolling filament is the key to getting prints to turn out with few blemishes.<\/p>\n<p>In this case, the boxy-looking print didn\u2019t have many issues, however, for\u00a0<a href=\"https:\/\/all3dp.com\/2\/bowden-tube-all-you-need-to-know\/\">Bowden extruder setups<\/a>, the push-fit connectors are important for feeding the filament into the hot end with low resistance. Once a push-fit connector fails in this way, the extruder motor won\u2019t feed the filament into the PTFE tube correctly, instead bunching up.<\/p>\n<p>In this failure\u2019s case, we\u2019d suggest investing in a higher quality push-fit connector. Additionally, mounting the spool to spin more smoothly may help.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>The start of a beautiful spool-ey mess.<\/li>\n<li><strong>What happened?\u00a0<\/strong>A push-fit connector in a Bowden-style setup popped off during printing, which caused the filament to stop feeding into the hot end correctly and then bunched up into a mess.<\/li>\n<\/ul>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<div class=\"listicle-header__wrapper\">\n<div class=\"listicle-header__content\">\n<h3 class=\"headline headline--xxl\">Spool Explosion<\/h3>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"image image--spread image--rounded image--sync\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/b64391f7640c0576.png\" alt=\"\" width=\"1000\" height=\"666\" \/><figcaption class=\"wp-caption-text\">This is one of the more extreme examples of brittle filament we&#8217;ve seen (Source: rwg42985 via YouTube)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>According to YouTuber\u00a0<a href=\"https:\/\/www.youtube.com\/channel\/UCLuDKTNDFfat7iO7KGE7fQA\" target=\"_blank\" rel=\"noopener noreferrer\">rwg42985<\/a>, this spool of black PLA became so brittle that the spool exploded into tiny fragmented shards of filament that were flung all over the room. This spool explosion is a wild example of what happens when you try to re-spool filament in a non-ideal environment.<\/p>\n<p>PLA needs a humidity of less than 50%. (Although many sources state narrower ranges, there isn\u2019t a set rule, as PLA additives and types vary widely.)<\/p>\n<p>It\u2019s likely that this happened due to a combination of extra stress on the re-spooled filament and inappropriate humidity in the storage room. Relocating the filament and 3D printing equipment to another room that has better humidity conditions would be a good way of preventing such a failure. Another solution is\u00a0<a href=\"https:\/\/all3dp.com\/2\/how-to-dry-filament-pla-abs-and-nylon\/\">drying filament<\/a>.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>A spool of exploded black filament.<\/li>\n<li><strong>What happened?\u00a0<\/strong>After re-spooling some black filament and leaving it out, the material exploded into many pieces all over the floor and table.<\/li>\n<\/ul>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline headline--xxl\">Rooster Malfunction<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/8e4658d4827e19eb.png\" alt=\"\" width=\"1000\" height=\"562\" \/><figcaption class=\"wp-caption-text\">3D printing without supervision is never a good idea unless you want an epic mess like this (Source: Spencer Buell via Boston)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>This Boston-area 3D printing art exhibit called \u201cMake and Take\u201d was a project in 2017 to celebrate the year of the rooster for Chinese New Year. The goal of this project was to\u00a0<a href=\"https:\/\/www.bostonmagazine.com\/arts-entertainment\/2017\/03\/17\/3d-printed-roosters-greenway-malfunctioning\/\" target=\"_blank\" rel=\"noopener noreferrer\">3D print 2,017\u00a0tiny roosters in an outdoor space<\/a>.<\/p>\n<p><a href=\"https:\/\/www.instagram.com\/christempleman\" target=\"_blank\" rel=\"noopener noreferrer\">Chris Templeman<\/a>, the artist behind the printed roosters, learned the hard way how a 3D printer can create epic fails. The rooster explosion pictured above happened because 12 roosters\u2019 worth of plastic was printed over and over until the printer was checked on.<\/p>\n<p>This is an epic fail primarily because of the enormous waste of filament from so many roosters gone awry. It\u2019s an example of what can happen when you leave a 3D printer unattended for hours and hours.<\/p>\n<p>While we couldn\u2019t find the exact design, if you want to give roosters a go, there\u2019s a\u00a0<a href=\"https:\/\/www.thingiverse.com\/thing:189558\" target=\"_blank\" rel=\"noopener noreferrer\">similar model<\/a>\u00a0on Thingiverse.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>3D printed roosters gone wrong.<\/li>\n<li><strong>What happened?\u00a0<\/strong>Technically, many different things failed in the duration of this project. In this case, roosters kept printing and printing after one of them detached from the build plate creating a 12-rooster filament explosion.<\/li>\n<\/ul>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline headline--xxl\">Stay Patient<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/1c53ff5970b38c31.png\" alt=\"\" width=\"1000\" height=\"667\" \/><figcaption class=\"wp-caption-text\">Make sure to change your filament at the right layer (Source: HellHathNoFlurry via Reddit)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>Switching filaments in the middle of a print is a simple way to create layer-based multicolor prints without a dual-extrusion hot end. This type of multi-color printing is typically performed by pausing the print and manually changing the filament or using an automated system like\u00a0<a href=\"https:\/\/all3dp.com\/prusas-mmu-2-0-upgrade-kit-enables-multi-material-printing-with-5-different-filaments\/\">Prusa\u2019s MMU<\/a>.<\/p>\n<p>Mid-print filament swaps have a few uses, but one of the most common is to make the text on a 3D model stand out from the rest of the print so it\u2019s more easily readable. The trick to doing this is to ensure that the filament switch occurs at the right layer. If done too soon in the print, like\u00a0<a href=\"https:\/\/www.reddit.com\/r\/3dprintingfail\/comments\/jplgld\/nearing_the_end_of_an_8_hour_print_i_realized_i\/\" target=\"_blank\" rel=\"noopener noreferrer\">what happened to this print<\/a>, the text will still blend into the rest of the model.<\/p>\n<p>For\u00a0<a href=\"https:\/\/www.reddit.com\/user\/HellHathNoFlurry\/\" target=\"_blank\" rel=\"noopener noreferrer\">this user<\/a>, luckily, they were still able to salvage one of the two\u00a0<a href=\"https:\/\/www.prusaprinters.org\/prints\/38356\" target=\"_blank\" rel=\"noopener noreferrer\">labeled screw guides<\/a>\u00a0in their print by changing the filament back for a few more layers. However, whenever making a mid-print filament swap, make sure to go into your slicer and check which layer you need to make the switch at. In Cura, you can also activate a feature that shows what layer the print is currently working on, which can help with this process.<\/p>\n<p>While this wasn\u2019t technically an issue caused by filament, it certainly involved its proper use.<\/p>\n<ul>\n<li><strong>What is it?<\/strong>\u00a0A mid-print filament swap performed too early.<\/li>\n<li><strong>What happened?<\/strong>\u00a0The user swapped the filament on the print too early, causing one of the model\u2019s text to not be distinguishable from the rest of the model.<\/li>\n<\/ul>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<div class=\"section\">\n<h3 class=\"headline headline--listicle-section u-text-center\">COMMON CALAMITIES<\/h3>\n<\/div>\n<div class=\"rich-text rich-text--full\">\n<p>While some of the epic fails on our list are rare events, others are actually quite commonly experienced by 3D printers.<\/p>\n<p>These fails include everything from running out of filament at an inopportune moment to the creation of a sticky mess. Whatever the case, these are similarly frustrating to fix, clean, and reset.<\/p>\n<\/div>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline  headline--xl\">Isn&#8217;t It Supposed To Be Flat?<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/f72025425d7f6f69.png\" alt=\"\" width=\"1000\" height=\"674\" \/><figcaption class=\"wp-caption-text\">Warping usually affects an corner or two, but rarely an entire print (Source: Cheetawolf via Reddit)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>Warping is one of the most common issues out there, caused by a lack of bed adhesion and usually leading to a corner of a print lifting off of the build plate. While warping is certainly annoying, it\u2019s not always a large problem. In this failure, however,\u00a0<a href=\"https:\/\/www.reddit.com\/r\/nOfAileDPriNtS\/comments\/ime0by\/try_petg_they_said_it_doesnt_warp_they_said\/\" target=\"_blank\" rel=\"noopener noreferrer\">warping distorted the entire bottom of a rather large print<\/a>. The worst part about the failure is that the user printed the part in PETG \u2013 a material usually less susceptible to warping \u2013 and on a PEI build plate, which is typically very good for adhesion.<\/p>\n<p>One of the best ways to solve warping is to increase your printer\u2019s\u00a0<a href=\"https:\/\/all3dp.com\/2\/the-best-printing-temperature-for-different-filaments\/\">bed temperature<\/a>\u00a0or the ambient temperature around the printer. You can also use an extra adhesive (e.g. glue, hairspray) on the build plate to encourage bed adhesion, as well as activate a\u00a0<a href=\"https:\/\/all3dp.com\/2\/3d-printing-brim-when-should-you-use-it\/\">brim<\/a>\u00a0or\u00a0<a href=\"https:\/\/all3dp.com\/2\/3d-printing-raft-when-should-you-use-it\/\">raft<\/a>\u00a0on prints. However, you\u2019re going to want to make sure you prevent warping, as slight alterations in prints, especially those meant to line up with other parts, can ruin them entirely.<\/p>\n<p>A warping failure of this magnitude could occur on any print that has a large base area that touches the build plate.<\/p>\n<ul>\n<li><strong>What is it?<\/strong>\u00a0A part that came out with a completely warped bottom.<\/li>\n<li><strong>What happened?<\/strong>\u00a0Using too low of a bed temperature or not enough of an adhesive caused the print\u2019s bottom to cool down and contract.<\/li>\n<\/ul>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline headline--xxl\">A Sticky, Hard Mess<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/5acaefe231aabe5f.png\" alt=\"\" width=\"1000\" height=\"562\" \/><figcaption class=\"wp-caption-text\">Any time a print gets stuck to the FEP sheet, you&#8217;re in for an unsightly mess (Source: Dylan Kowalski via YouTube)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>Epic printing fails aren\u2019t just limited to FDM printers. Even resin 3D printers fail at times, and\u00a0<a href=\"https:\/\/www.youtube.com\/watch?v=PotMzS1k85s\" target=\"_blank\" rel=\"noopener noreferrer\">one of the worst ways they can fail<\/a>\u00a0is when a print detaches from the build plate and gets stuck to the FEP sheet, the translucent physical barrier between the liquid resin and the curing source.<\/p>\n<p>In resin 3D printing, the FEP sheet is delicate, and scraping the print off will almost certainly cause damage. In addition, working with a resin 3D printer is generally a very sticky and messy process, as resin is inherently quite viscous and\u00a0<a href=\"https:\/\/all3dp.com\/2\/sla-3d-printing-is-3d-printer-resin-toxic\/\">hazardous<\/a>\u00a0to get on your skin.<\/p>\n<p>Luckily, YouTuber\u00a0<a href=\"https:\/\/www.youtube.com\/channel\/UCxEu0kWR0djTTlsh_uVpN6Q\" target=\"_blank\" rel=\"noopener noreferrer\">Dylan Kowalski<\/a>\u00a0demonstrates a method of removing a stuck print using isopropyl alcohol that\u2019s much gentler on the sheet than scraping would be. This doesn\u2019t guarantee that the FEP sheet won\u2019t be damaged, but it may save you a few bucks in this situation.<\/p>\n<p>Just make sure the alcohol evaporates and gets cleaned out completely before you start your new print. Otherwise, this might lead to resin not curing.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>A resin 3D print stuck to the FEP sheet.<\/li>\n<li><strong>What happened?\u00a0<\/strong>For large surface area prints, particularly without supports, the resin part can stick to the FEP sheet.<\/li>\n<\/ul>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline headline--xxl\">Wiggle, Wiggle, Wiggle<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/663b5c7aaf21b25c.png\" alt=\"\" width=\"1000\" height=\"750\" \/><figcaption class=\"wp-caption-text\">It&#8217;s truly amazing that this severely layer-shifted cube continued to print (Source: R-U-My-Daddy via Reddit)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>Usually, when you 3D print a\u00a0<a href=\"https:\/\/all3dp.com\/2\/3d-printer-calibration-cube-the-best-models-how-to-use-them\/\">calibration cube<\/a>, you want it to turn out like a cube that can be used for\u00a0<a href=\"https:\/\/all3dp.com\/2\/how-to-calibrate-a-3d-printer-simply-explained\/\">calibration<\/a>. Alas, sometimes your hopes are left unfulfilled, like this\u00a0<a href=\"https:\/\/www.reddit.com\/user\/R-U-My-Daddy\/\" target=\"_blank\" rel=\"noopener noreferrer\">user\u2019s<\/a>\u00a0epic failure of a\u00a0<a href=\"https:\/\/www.reddit.com\/r\/3dprintingfail\/comments\/bwvrfr\/does_anyone_know_how_to_fix_this_it_was_supposed\/\" target=\"_blank\" rel=\"noopener noreferrer\">slanted and wiggly calibration cube<\/a>\u00a0that should never be used to measure anything.<\/p>\n<p>This type of failure is common in 3D printers, particularly for new users, because it indicates some significant slack in the 3D printing belts that move in the X- and Y-axes. When belts are too tight or too loose, they can significantly alter the final appearance of the part and lose dimensional stability.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>A calibration cube indirectly indicating poor printer calibration.<\/li>\n<li><strong>What happened?\u00a0<\/strong>Due to loose belts, the calibration cube was printed slanted with visible vibrations.<\/li>\n<\/ul>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline  headline--xl\">To the Moon &amp; Back&#8230; or Not<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/1f8e1d5882e8c5a8.png\" alt=\"\" width=\"1000\" height=\"519\" \/><figcaption class=\"wp-caption-text\">This almost-finished rocket won&#8217;t be shooting off to the moon anytime soon (Source: 3D Printing Nerd via YouTube)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>This gigantic \u201crocket\u201d won\u2019t be flying anywhere so fast, but this is the largest 3D printing epic fail on our list. Joel Telling from\u00a0<a href=\"https:\/\/www.youtube.com\/channel\/UC_7aK9PpYTqt08ERh1MewlQ\" target=\"_blank\" rel=\"noopener noreferrer\">3D Printing Nerd<\/a>\u00a0acquired this from 3D printing company\u00a0<a href=\"https:\/\/www.seemecnc.com\/\" target=\"_blank\" rel=\"noopener noreferrer\">SeeMeCNC<\/a>. It was supposed to be a very tall rocket with SeeMeCNC written on the side of it. Partway through printing, however, the mechanism for feeding filament failed and the nozzle stopped printing.<\/p>\n<p>If you\u2019re up for the challenge, you can get the files for this rocket at\u00a0<a href=\"https:\/\/repables.com\/r\/385\/\" target=\"_blank\" rel=\"noopener noreferrer\">Repables<\/a>.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>A human-sized SeeMeCNC rocket that failed to finish, thanks to a faulty material feed.<\/li>\n<li><strong>What happened?\u00a0<\/strong>Partway through the print, the mechanism for feeding filament jammed and plastic was no longer being fed to the nozzle.<\/li>\n<\/ul>\n<\/div>\n<div class=\"section\">\n<h3 class=\"headline headline--listicle-section u-text-center\">STRANGER THINGS<\/h3>\n<\/div>\n<div class=\"rich-text rich-text--full\">\n<p>The final category of epic fail 3D prints are ones that really make you go, \u201cHmm, that\u2019s odd.\u201d Our list of stranger things that have failed includes printing results that make us think, that make us want to forget, and that seem impossible.<\/p>\n<p>Overall, these things are the most surprising epic fail prints on our list.<\/p>\n<\/div>\n<h3 class=\"headline headline--xxl\">No Way Out<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/a02775786b5b83d4.png\" alt=\"\" width=\"1000\" height=\"741\" \/><figcaption class=\"wp-caption-text\">Proper cable management can prevent you from ending up in this predicament (Source: Loto08 via Reddit)<\/figcaption><\/figure>\n<p>It can feel terrible to have a failed print, but it may be even worse to have a great print and know that you have to break it to save your printer. In the case of this failure, the wiring mesh for the printhead, which contains wires for the thermistor, heating cables, and fans was trapped inside the print. Luckily, the\u00a0<a href=\"https:\/\/www.reddit.com\/user\/Loto08\/\" target=\"_blank\" rel=\"noopener noreferrer\">person who posted<\/a>\u00a0this failure stated that they\u2019ll disassemble their printhead to save the print, but this can take a long time.<\/p>\n<p>The cause of this failure is simply a lack of cable management. Wires or wiring mesh shouldn\u2019t be able to reach the build plate on any printer. This house-like print had the perfect size of windows to capture the loose wiring mesh, creating this hilariously-terrible failure.<\/p>\n<ul>\n<li><strong>What is it?<\/strong>\u00a0A terrible situation in which the 3D printer trapped its loose printhead wiring mesh inside of a gap in the print.<\/li>\n<li><strong>What happened?<\/strong>\u00a0While there isn\u2019t much detail about this print, it\u2019s likely that the print wasn\u2019t properly attended to or watched, which could have prevented the failure. However, the core cause of the issue is a lack of cable management, as the wiring mesh shouldn\u2019t be able to interfere with the print.<\/li>\n<\/ul>\n<h3 class=\"headline headline--xxl\">One Man&#8217;s Failure&#8230;<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/7c57252cd5496115.png\" alt=\"\" width=\"1000\" height=\"750\" \/><figcaption class=\"wp-caption-text\">This is an epic fail of a Captain America miniature, but the maker just rolled with it (Source: nosestuckinabook via Reddit)<\/figcaption><\/figure>\n<p>This Captain America miniature puts the \u201cepic\u201d into \u201cepic fail\u201d. As you can see, the print failed about halfway through printing America\u2019s ass (don\u2019t take our word for it \u2013\u00a0<a href=\"https:\/\/www.youtube.com\/watch?v=0s2Q3UegdRI&amp;t=20s\" target=\"_blank\" rel=\"noopener noreferrer\">Ant Man said it<\/a>). Most people would have just accepted the fail and moved on to try again, however, this Reddit\u00a0<a href=\"https:\/\/www.reddit.com\/user\/nosestuckinabook\/\" target=\"_blank\" rel=\"noopener noreferrer\">user<\/a>\u00a0had other plans.<\/p>\n<p>This \u201cfailed\u201d miniature was simply painted to look like Captain America and cut in half, complete with projectile entrails. We have to admit that, while this is definitely a failed print, it\u2019s one of the most successful fails we\u2019ve ever seen. There are several similar designs through\u00a0<a href=\"https:\/\/www.myminifactory.com\/object\/3d-print-captain-america-display-stand-for-marvel-legends-figures-23926\" target=\"_blank\" rel=\"noopener noreferrer\">MyMiniFactory<\/a>\u00a0if you feel like printing your own Cap.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>Captain America vs. a wood chipper.<\/li>\n<li><strong>What happened?\u00a0<\/strong>The nozzle clogged, leading to a partially-printed Captain America figure. For future reference on unclogging nozzles, check out our article\u00a0<a class=\"link crosslink\" href=\"https:\/\/all3dp.com\/2\/3d-printer-clogged-nozzle-how-to-perform-a-cold-atomic-pull\/\">3D Printer Cold Pull: How to Do It<\/a>.<\/li>\n<\/ul>\n<h3 class=\"headline headline--xxl\">And Snap Goes the Print<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/adddbb5902b98efe.png\" alt=\"\" width=\"1000\" height=\"679\" \/><figcaption class=\"wp-caption-text\">Nozzle run-ins, weak infill, and a bottleneck-structured print caused this failure (Source: Blaze2612 via Reddit)<\/figcaption><\/figure>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>Of course, print strength is very important for after-printing purposes, but it can also be critical during printing. This print was going smoothly\u00a0<a href=\"https:\/\/www.reddit.com\/r\/nOfAileDPriNtS\/comments\/mbalzs\/after_15_hours_i_heard_a_loud_crack\/\" target=\"_blank\" rel=\"noopener noreferrer\">until it snapped in half<\/a>, completely ruining the almost-excellent print. The model\u2019s structure was similar to a bottleneck, presenting an obvious point of weakness that made the model a more likely victim of breaking mid-print.<\/p>\n<p>According to\u00a0<a href=\"https:\/\/www.reddit.com\/user\/Blaze2612\/\" target=\"_blank\" rel=\"noopener noreferrer\">the maker<\/a>, they used too high a print speed, making the infill structure very weak. However, a slight shove from the nozzle at the top of the print was the ultimate cause of the snap. If you\u2019re printing models that have a converging structure, you can try to avoid this issue by using a slicer setting like Z-hop, which prevents the nozzle from hitting the print. Alternatively, you could print the model upside-down, as a user suggested.<\/p>\n<p>The\u00a0<a href=\"https:\/\/www.myminifactory.com\/object\/3d-print-dragon-wine-glass-house-of-targaryen-6674\" target=\"_blank\" rel=\"noopener noreferrer\">model<\/a>\u00a0appears to have presented challenges to other makers as well. Perhaps the user who posted the failure can take some comfort in that?<\/p>\n<ul>\n<li><strong>What is it?<\/strong>\u00a0A print that snapped in half near the end of printing.<\/li>\n<li><strong>What happened?<\/strong>\u00a0The model had a converging structure making the part easier to break near the bottom. A high print speed made the infill weak so when the nozzle accidentally ran into the print near the top, leverage caused the print to snap in half.<\/li>\n<\/ul>\n<\/div>\n<h3 class=\"headline  headline--xl\">Can&#8217;t Overhang, or Can It?<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/bac40c4704d19f6d.png\" alt=\"\" width=\"1000\" height=\"750\" \/><figcaption class=\"wp-caption-text\">It would be hard to recreate this epic fail even if we tried (Source: Matthew LaBerge via Flickr)<\/figcaption><\/figure>\n<p>What makes this print a truly epic fail is how unbelievable it looks!<\/p>\n<p>Usually, when a 3D printer tries to print an overhang, it\u2019s at most a few dozen millimeters or so. However,\u00a0<a href=\"https:\/\/www.flickr.com\/photos\/matthewlaberge\/9184101300\/\" target=\"_blank\" rel=\"noopener noreferrer\">this overhang<\/a>\u00a0looks like it\u2019s hundreds of millimeters, and yet, it still printed without much sagging. It probably wouldn\u2019t happen again even if\u00a0<a href=\"https:\/\/www.flickr.com\/photos\/matthewlaberge\/with\/9184101300\/\" target=\"_blank\" rel=\"noopener noreferrer\">the user<\/a>\u00a0tried.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>A laughably-long unsupported overhang.<\/li>\n<li><strong>What happened?\u00a0<\/strong>Our guess would be that there was an incredibly powerful fan or perhaps a very cold room during printing?<\/li>\n<\/ul>\n<div class=\"listicle-header__wrapper\">\n<div class=\"listicle-header__content\">\n<h3 class=\"headline headline--xxl\">There&#8217;s Always That One<\/h3>\n<\/div>\n<\/div>\n<div class=\"image image--spread image--rounded image--sync\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/00370b1b0d350a51.png\" alt=\"\" width=\"1000\" height=\"753\" \/><figcaption class=\"wp-caption-text\">Proper bed adhesion is necessary for more than just the first layer (Source: Tobiko_kitty via Reddit)<\/figcaption><\/figure>\n<\/div>\n<div>\n<p>If your 3D printer fails in one area, such as the first layer or a piece of the print, a chain reaction of failure throughout the whole print may follow. All six of these\u00a0<a href=\"https:\/\/www.thingiverse.com\/thing:4727448\" target=\"_blank\" rel=\"noopener noreferrer\">articulated slugs<\/a>\u00a0started out okay (one isn\u2019t pictured).\u00a0<a href=\"https:\/\/www.reddit.com\/r\/nOfAileDPriNtS\/comments\/nlmjko\/theres_always_that_one_slugsnail\/\" target=\"_blank\" rel=\"noopener noreferrer\">While five made it to the finish line<\/a>, the middle slug had some issues.<\/p>\n<p><a href=\"https:\/\/www.reddit.com\/user\/Tobiko_kitty\/\" target=\"_blank\" rel=\"noopener noreferrer\">The maker<\/a>\u00a0stated that the failure happened overnight. They don\u2019t know for sure what caused the middle slug to fail though the other ones came out clean, but they suspect the problem was likely caused by the printhead un-adhering the print from the build plate, causing significant layer shifting in all areas of the print.<\/p>\n<ul>\n<li><strong>What is it?<\/strong>\u00a0A set of six slug prints with five of them maintaining decent print quality and one absolutely failing.<\/li>\n<li><strong>What happened?<\/strong>\u00a0Most likely, the printhead pushed the middle slug, breaking its adhesion to the build plate. The other slugs kept the middle one in place, but as the printhead and bed moved, content layer shifting caused the print to fail.<\/li>\n<\/ul>\n<\/div>\n<h3 class=\"headline  headline--xl\">Don&#8217;t Go Into the Light&#8230;<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2023\/01\/06\/42369fc63942096b.png\" alt=\"\" width=\"1000\" height=\"546\" \/><figcaption class=\"wp-caption-text\">That brown spot was a moth that was printed into the part (Source: walter via Thrinter)<\/figcaption><\/figure>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>We saved the most disgusting for last. You\u2019re welcome! Occasionally in 3D prints, you get small dark spots where the filament starts to burn from overheating. This is not one of those fails.<\/p>\n<p>This brown \u201cspot\u201d was actually\u00a0<a href=\"http:\/\/thrinter.com\/printing-failure-1-bugs\/\" target=\"_blank\" rel=\"noopener noreferrer\">a moth<\/a>\u00a0that flew into the printing area after likely being attracted by the printer lights.<\/p>\n<p>By some accident, the moth was literally printed into a molten grave. Aside from being incredibly disgusting, this type of print fail is rather unsettling because the moth could have easily caused a printer fire. On the other hand, the\u00a0<a href=\"http:\/\/thrinter.com\/about\/\" target=\"_blank\" rel=\"noopener noreferrer\">user\u2019s<\/a>\u00a0print room now has one less bug.<\/p>\n<ul>\n<li><strong>What is it?\u00a0<\/strong>A (dead) moth trapped inside a print.<\/li>\n<li><strong>What happened?\u00a0<\/strong>The lights on the 3D printer attracted a moth, which was then entrapped by the 3D print.<\/li>\n<\/ul>\n<\/div>\n<p>&nbsp;<\/p>\n<p>Source: <a href=\"https:\/\/all3dp.com\/2\/epic-3d-printing-fails-and-why-they-failed\/\">17 Epic 3D Printing Fails &amp; Why They Failed | All3DP<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Need a confidence boost? Check out these epic 3D printing fails that&#8217;ll make you laugh, cry, and wish your printer could apologize. Generally, when we think about printing failures, we think of common problems like an uneven print bed, incorrect settings, or bad luck contributing to a print that is, at worst, un-useable and, at [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"kbtopic":[137],"kbtag":[126,143,80,397],"class_list":["post-166012","kb","type-kb","status-publish","hentry","kbtopic-case","kbtag-3d-printing","kbtag-failure","kbtag-fdm","kbtag-tutorial"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.1 (Yoast SEO v27.1.1) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>17 Epic 3D Printing Fails &amp; Why They Failed - FacFox Docs<\/title>\n<meta name=\"description\" content=\"Need a confidence boost? Check out these epic 3D printing fails that&#039;ll make you laugh, cry, and wish your printer could apologize. 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