{"id":165899,"date":"2022-10-26T10:55:52","date_gmt":"2022-10-26T02:55:52","guid":{"rendered":"https:\/\/facfox.com\/docs\/?post_type=kb&#038;p=165899"},"modified":"2022-11-22T16:31:41","modified_gmt":"2022-11-22T08:31:41","slug":"how-to-prevent-jamming-in-all-metal-hot-ends","status":"publish","type":"kb","link":"https:\/\/facfox.com\/docs\/kb\/how-to-prevent-jamming-in-all-metal-hot-ends","title":{"rendered":"How to Prevent Jamming in All-Metal Hot Ends"},"content":{"rendered":"<div class=\"container container--l container--space\">\n<div class=\"section\">\n<p class=\"paragraph paragraph--emphasized\">All-metal hot ends are incredibly popular and versatile, but they&#8217;re often prone to jamming. Read on to keep your hot ends running smoothly.<\/p>\n<\/div>\n<\/div>\n<div class=\"ad-container ad-container--horizontal-fullpage ad-container--desktop-only\" data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p><a href=\"https:\/\/all3dp.com\/2\/ender-3-all-metal-hot-end-upgrade-what-to-consider-2\/\" target=\"_blank\" rel=\"noopener\">All-metal hot ends<\/a>\u00a0are incredibly popular for\u00a0<a href=\"https:\/\/all3dp.com\/2\/fused-deposition-modeling-fdm-3d-printing-simply-explained\/\" target=\"_blank\" rel=\"noopener\">FDM<\/a>\u00a03D printers. By eliminating\u00a0<a href=\"https:\/\/en.wikipedia.org\/wiki\/Polytetrafluoroethylene\" target=\"_blank\" rel=\"noopener noreferrer\">PTFE<\/a>\u00a0(Teflon) in heated areas of their assemblies, they\u2019re capable of reaching much higher temperatures and have increased versatility compared to standard PTFE hot ends. Certain high-temperature materials common in 3D printing, such as\u00a0<a href=\"https:\/\/all3dp.com\/2\/polycarbonate-pc-3d-printing-all-you-need-to-know\/\" target=\"_blank\" rel=\"noopener\">polycarbonate<\/a>, can only be printed with all-metal hot ends. For this reason, they\u2019re both common as stock printer parts and also sold as an independent upgrade, such as the\u00a0<a href=\"https:\/\/all3dp.com\/1\/best-3d-printer-hot-ends\/\" target=\"_blank\" rel=\"noopener\">E3D V6 and the Mosquito hot end<\/a>.<\/p>\n<p>With this expanded temperature range, however, also comes a proclivity for jamming. It\u2019s especially true when printing low-temperature materials like PLA, which happens to be one of the most frequently used materials in 3D printing. Needless to say, such malfunctions are less than desirable.<\/p>\n<p>Fortunately, there are a number of ways to prevent these filament jams.\u00a0 We already have\u00a0<a href=\"https:\/\/all3dp.com\/2\/filament-jam-3-easy-fixes\/\" target=\"_blank\" rel=\"noopener\">a dedicated guide for fixing general filament jams<\/a>, but all-metal hot ends come with their own specific set of solutions.<\/p>\n<p>Here, we\u2019re going to give you five quick tips to keep your all-metal hot ends working like a dream. We\u2019ll also indicate whether this jam is specific to all-metal hot ends or if it applies to other types of hot ends because in some cases, the metal material can exacerbate the situation.<\/p>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline  headline--xl\">Tip #1: Cool Your Heatsink Properly<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/11\/22\/93842dd5a227a51c.png\" alt=\"\" width=\"1000\" height=\"638\" \/><figcaption class=\"wp-caption-text\">Heat creep (left) vs. normal operation (right) (Source: Polymaker)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>All-metal hot ends feature heatsinks that comprise the cold side of their assemblies. This provides a cold surface with which you can safely attach the hot end to your 3D printer.<\/p>\n<p>When a heatsink is improperly cooled, heat from the heated areas can travel up, in a phenomenon known as \u201cheat creep\u201d (pictured above). This causes filament in the heatsink to soften and become tacky. The filament then conforms and sticks to the walls of the heatsink, causing a jam.<\/p>\n<p>Testing for this issue is very simple: Feel the heatsink and check if it\u2019s distinctly warm. If it is, you\u2019ll want to improve your heatsink\u2019s cooling by getting a stronger heatsink cooling fan or a better fan duct to direct the air.<\/p>\n<ul>\n<li><strong>Specific to all-metal hot ends?\u00a0<\/strong>Yes<\/li>\n<\/ul>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<div class=\"listicle-header__wrapper\">\n<div class=\"listicle-header__content\">\n<h3 class=\"headline  headline--xl\">Tip #2: Reduce Retraction Distance<\/h3>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"image image--spread image--rounded image--loaded\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/11\/22\/ebf6d8b77ae3d996.png\" alt=\"\" width=\"1000\" height=\"664\" \/><figcaption class=\"wp-caption-text\">Retraction is often used to reduce stringing (Source: Ultimaker)<\/figcaption><\/figure>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<p>Retractions are commonly used during printing to reduce stringing and oozing. The process involves the extruder pulling the filament back up (retracting) into the hot end, which, depending on the type of filament used, can greatly improve print quality.\u00a0 Retracting is done in the slicer settings and can be set adjusted both for\u00a0<a href=\"https:\/\/all3dp.com\/2\/3d-printer-retraction-speed-what-does-it-mean\/\">speed<\/a>\u00a0and\u00a0<a href=\"https:\/\/all3dp.com\/1\/common-3d-printing-problems-troubleshooting-3d-printer-issues\/#web-like-strings-cover-the-print-stringing\">length<\/a>.<\/p>\n<p>But, if you retract too far, softened portions of the filament may end up being pulled out of the heated area entirely. This causes a similar issue as improper heatsink cooling does, where the filament adheres to the walls of the heatsink.<\/p>\n<p>To fix this, simply reduce your retraction distance. E3D recommends 0.5 to 2.0 mm for their products, which should serve as a good place to start. Printers with\u00a0<a href=\"https:\/\/all3dp.com\/2\/direct-vs-bowden-extruder-technology-shootout\/\">Bowden extruders<\/a>\u00a0may need longer retractions to reduce stringing.<\/p>\n<ul>\n<li><strong>Specific to all-metal hot ends?\u00a0<\/strong>Yes<\/li>\n<\/ul>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<h3 class=\"headline  headline--xl\">Tip #3: Check for Misalignment<\/h3>\n<\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/11\/22\/67c37ae7bd1ee3bd.png\" alt=\"\" width=\"1000\" height=\"750\" \/><figcaption class=\"wp-caption-text\">A bent heat break causing misalignment in the filament path (Source: willhollis1987 via Reddit)<\/figcaption><\/figure>\n<\/div>\n<p>As mentioned before, all-metal hot ends are not lined with PTFE in heated areas. The PTFE usually does the job of smoothly guiding filament, so all-metal hot ends can suffer more from disrupted filament paths than their non-all-metal counterparts.<\/p>\n<p>One cause of a disrupted filament path could be misaligned components in your hot end. Smooth passage of filament depends on straight and properly attached parts. This is especially true of the thin, fragile piece that connects the heater block and heatsink called the heat break. If anything is bent or out of place, the filament may catch and have a hard time getting through.<\/p>\n<ul>\n<li><strong>Specific to all-metal hot ends?\u00a0<\/strong>Exacerbated by all-metal hot ends<\/li>\n<\/ul>\n<div class=\"listicle-header__wrapper\">\n<div class=\"listicle-header__content\">\n<h3 class=\"headline  headline--xl\">Tip #4: Check for Manufacturing Blemishes<\/h3>\n<\/div>\n<\/div>\n<div class=\"image image--spread image--rounded image--loaded\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/11\/22\/126bb94c0a877a8f.png\" alt=\"\" width=\"1000\" height=\"562\" \/><figcaption class=\"wp-caption-text\">Upgrading to quality parts should work (Source: Teaching Tech via YouTube)<\/figcaption><\/figure>\n<\/div>\n<p>Manufacturing blemishes can be a serious issue, especially when your filament travels directly through metal parts in an all-metal design. If the interior of your hot end\u2019s parts aren\u2019t completely smooth, it can make material passage difficult. An example of a well-machined, smooth component compared to a poorly-machined one is pictured above. You\u2019ll see that the poorly-machined hot end has irregular inside walls. The same machining issues can exist in the heat break and the heat sink, increasing the odds of partial jams.<\/p>\n<p>Thankfully, to check for poor machining, you don\u2019t have to cut your hot end open. Simply try sliding your filament through by hand, and if it catches at certain points (despite the hot end being well-assembled), your manufacturer may be at fault. Consider investing in some\u00a0<a href=\"https:\/\/all3dp.com\/2\/ender-3-all-metal-hot-end-upgrade-what-to-consider-2\/\" target=\"_blank\" rel=\"noopener\">higher-quality components<\/a>\u00a0with tighter quality control.<\/p>\n<ul>\n<li><strong>Specific to all-metal hot ends?\u00a0<\/strong>Exacerbated by all-metal hot ends<\/li>\n<\/ul>\n<h3 class=\"headline  headline--xl\">Tip #5: Use Good Filament<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/11\/22\/cdc4e13c3428dbf8.png\" alt=\"\" width=\"1000\" height=\"749\" \/><figcaption class=\"wp-caption-text\">Measuring filament diameter with a micrometer (Source: pekcitron via Thingiverse)<\/figcaption><\/figure>\n<p>This issue, like the previous one, stems from faulty manufacturing. In this case, we\u2019re talking about filament. If your filament is inconsistent in diameter, it may have difficulty passing through the hot end. This is true even in PTFE-lined hot ends, but the higher friction from sliding over metal and the poorer compressiveness of metal is much less forgiving to your oversized filament.<\/p>\n<p>To check the uniformity of your filament, simply measure its diameter at random points along a reasonable length of material. This can be done with\u00a0<span class=\"link\" data-action=\"modal-open\" data-modal-ajax=\"\/en\/product-overlay\/120059\/limit\/0\/\">calipers<\/span>\u00a0or a micrometer. If its diameter appears to vary by more than 50 microns, consider switching spools or brands. For help on where to look for new spools, you can refer to our handy\u00a0<a href=\"https:\/\/all3dp.com\/1\/3d-printer-filament-types-3d-printing-3d-filament\/\" target=\"_blank\" rel=\"noopener\">filament buyer\u2019s guide<\/a>.<\/p>\n<ul>\n<li><strong>Specific to all-metal hot ends?\u00a0<\/strong>Exacerbated by all-metal hot ends<\/li>\n<\/ul>\n<p>And there you have it! Hopefully, these tips will save you a few headaches from any problems from your beloved all-metal hot end. For other 3D printing issues, you can refer to our\u00a0<a href=\"https:\/\/all3dp.com\/1\/common-3d-printing-problems-troubleshooting-3d-printer-issues\/\" target=\"_blank\" rel=\"noopener\">comprehensive troubleshooting guide<\/a>.<\/p>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\"><\/div>\n<div data-provider-url=\"\/ajax\/snippet\/ads\/93893\/\">Source: <a href=\"https:\/\/all3dp.com\/2\/how-to-prevent-jamming-in-all-metal-hot-ends\/\">How to Prevent Jamming in All-Metal Hot Ends | All3DP<\/a><\/div>\n","protected":false},"excerpt":{"rendered":"<p>All-metal hot ends are incredibly popular and versatile, but they&#8217;re often prone to jamming. Read on to keep your hot ends running smoothly. All-metal hot ends\u00a0are incredibly popular for\u00a0FDM\u00a03D printers. By eliminating\u00a0PTFE\u00a0(Teflon) in heated areas of their assemblies, they\u2019re capable of reaching much higher temperatures and have increased versatility compared to standard PTFE hot ends. [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"kbtopic":[137],"kbtag":[130,126,510,761,828],"class_list":["post-165899","kb","type-kb","status-publish","hentry","kbtopic-case","kbtag-3d-printer","kbtag-3d-printing","kbtag-hardware","kbtag-hot-end","kbtag-jamming"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.1 (Yoast SEO v27.1.1) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>How to Prevent Jamming in All-Metal Hot Ends - FacFox Docs<\/title>\n<meta name=\"description\" content=\"All-metal hot ends are incredibly popular and versatile, but they&#039;re often prone to jamming. Read on to keep your hot ends running smoothly. All-metal hot All-metal hot ends are incredibly popular and versatile, but they&#039;re often prone to jamming. 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