{"id":164861,"date":"2022-06-06T14:54:28","date_gmt":"2022-06-06T06:54:28","guid":{"rendered":"https:\/\/facfox.com\/docs\/?post_type=kb&#038;p=164861"},"modified":"2022-08-12T10:55:24","modified_gmt":"2022-08-12T02:55:24","slug":"petg-pla-recycling-how-to-recycle-3d-printer-waste","status":"publish","type":"kb","link":"https:\/\/facfox.com\/docs\/kb\/petg-pla-recycling-how-to-recycle-3d-printer-waste","title":{"rendered":"PETG\/PLA Recycling: How to Recycle 3D Printer Waste"},"content":{"rendered":"<p>3D printing doesn&#8217;t have to be wasteful! Learn about PLA recycling, composting, and how to reduce waste with other materials like PETG.<\/p>\n<p>When plastic is sent to a recycling center, it gets washed, sorted, shredded, and then melted into small pellets, which are then used as raw material for the manufacturing of new products. Each of these steps can be done at a single facility or split across multiple sites.<\/p>\n<p>Whether it\u2019s done at one or many locations, the sorting stage is extremely important to the recycling process. Contaminating one type of recycled plastic with another can seriously reduce the strength and longevity of the final material. As a result, plastic sorting plants use a variety of methods to separate the types of plastic from one another, all the way from simple hand sorting to high-tech\u00a0<a href=\"https:\/\/polymerinnovationblog.com\/wp-content\/uploads\/2017\/03\/10_11_Rigids_Overview_Plastic_Sort_Tech.pdf\" target=\"_blank\" rel=\"noopener noreferrer\">density and IR detectors<\/a>!<\/p>\n<p>What role do\u00a0<a href=\"https:\/\/all3dp.com\/topic\/pla-3d-printing\/\">PLA<\/a>\u00a0and\u00a0<a href=\"https:\/\/all3dp.com\/topic\/petg\/\">PETG<\/a>\u00a0play in this matter? In this article, we\u2019ll go over how recyclable 3D printing filaments are, the possibility of composting, tips for reducing plastic waste, and more!<\/p>\n<h3 class=\"headline headline--xl\">What Types of Plastic Are Recyclable?<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/06\/06\/5891660d94ef4f87.png\" alt=\"\" width=\"1000\" height=\"662\" \/><figcaption class=\"wp-caption-text\">Recycling workers sorting waste by hand (Source: Ign\u00e1cio Costa via Wikimedia Commons)<\/figcaption><\/figure>\n<p>Plastic can be classified into two types: thermosets and thermoplastics.<\/p>\n<p>Thermosets are materials that are molded and then cured into their final forms and include materials like polyurethane or silicone. You will most commonly find thermosets being used as the resin for\u00a0<a href=\"https:\/\/all3dp.com\/2\/vat-polymerization-what-are-sla-dlp-and-lcd\/\">vat polymerization<\/a>\u00a03D printing. Typically, these are difficult to recycle, so this article will focus on the other type of plastic.<\/p>\n<p>Thermoplastics don\u2019t have any curing step and become pliable or workable after being heated past their melting temperatures. As a result, pretty much all\u00a0<a href=\"https:\/\/all3dp.com\/2\/fused-deposition-modeling-fdm-3d-printing-simply-explained\/\">FDM 3D printers<\/a>\u00a0use thermoplastic.<\/p>\n<p>In theory, most types of thermoplastic can be melted down and recycled, with differing amounts of efficiency and material loss for each type. However, the types of plastics that are processed by recycling plants can vary significantly around the world, or even between different municipalities of the same city!<\/p>\n<p>For example, almost every recycling center processes PET and HDPE, which are the materials that plastic bottles and food containers are usually made of. On the other hand, even though PVC is recycled extensively in\u00a0<a href=\"https:\/\/www.vinylplus.eu\/resources\/new-vinylplus-progress-report-2021\/\" target=\"_blank\" rel=\"noopener noreferrer\">Europe<\/a>, it\u2019s much less common in North America.<\/p>\n<h3 class=\"headline headline--xl\">Is 3D Printer Filament Recyclable?<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/06\/06\/ba34682b60c021bb.png\" alt=\"\" width=\"1000\" height=\"562\" \/><figcaption class=\"wp-caption-text\">Not all filaments are created equal (Source: 3DStartups via Thingiverse)<\/figcaption><\/figure>\n<p>The two classic types of 3D printer filament, ABS and PLA, aren\u2019t recycled by most curbside municipal recycling programs. Under the ASTM\u00a0<a href=\"https:\/\/en.wikipedia.org\/wiki\/Resin_identification_code\" target=\"_blank\" rel=\"noopener noreferrer\">International Resin Identifier Codes<\/a>, both are classified as Type 7, or \u201cOther\u201d, which is not typically processed by municipal programs. So, unfortunately, you can\u2019t just throw your failed prints into the recycling bin.<\/p>\n<p>Even though PETG and PET are chemically very similar, PETG is also excluded from being recycled by most programs. In fact, the chemical similarity of PETG to other types of PET plastic, combined with its low melting point, makes PETG a pesky contaminant during the recycling of PET. That\u2019s because it\u2019s difficult to differentiate from PET and dangerously reduces the temperature stability of the final PET material if it\u2019s mixed in.<\/p>\n<p>Polypropylene (PP) filament isn\u2019t commonly used for 3D printing as its semi-crystalline nature causes it to\u00a0<a href=\"https:\/\/all3dp.com\/2\/how-to-prevent-abs-from-warping-on-a-heated-bed\/\">warp<\/a>\u00a0significantly while cooling. For the brave few that do print with PP, it\u2019s recycled in some municipalities. Contact your local recycling center to find out whether they accept it or not.<\/p>\n<p>Almost every other type of printer filament (including\u00a0<a href=\"https:\/\/all3dp.com\/2\/nylon-3d-printing-how-to-get-nylon-3d-printed\/\">nylon<\/a>\u00a0and\u00a0<a href=\"https:\/\/all3dp.com\/2\/polycarbonate-pc-3d-printing-all-you-need-to-know\/\">polycarbonate<\/a>) are also classified as Type 7, like ABS and PLA, so they aren\u2019t usually processed by normal plastic recycling plants either.<\/p>\n<h3 class=\"headline headline--xl\">Non-Municipal Recycling Centers<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/06\/06\/bf6a21d4f8a1169f.png\" alt=\"\" width=\"1000\" height=\"711\" \/><figcaption class=\"wp-caption-text\">Plastic bottles baled for processing (Source: Hans via Pixabay)<\/figcaption><\/figure>\n<p>Even though most local recycling programs won\u2019t turn your failed 3D prints into recycled plastic, there are many independent plastic recycling and processing companies that recycle the materials that aren\u2019t processed by the local pickup service.<\/p>\n<p>Try calling local recycling companies and asking whether they process your plastic of choice. You might need to try multiple places because even if a company processes a plastic type used by 3D printing, many companies might hesitate on accepting plastic waste from a non-verified source.<\/p>\n<p>If, however, they\u2019re willing to accept your waste materials, try accumulating big batches of waste plastic that you can periodically drop off. If you\u2019re part of a\u00a0<a href=\"https:\/\/www.makerspaces.com\/what-is-a-makerspace\/\" target=\"_blank\" rel=\"noopener noreferrer\">Makerspace<\/a>\u00a0or\u00a0<a href=\"https:\/\/en.wikipedia.org\/wiki\/Fab_lab\" target=\"_blank\" rel=\"noopener noreferrer\">FabLab<\/a>, you can also make a big communal waste box for failed prints and take it over when it\u2019s full. Just make sure to keep the different types of plastic separated, with the plastic types clearly marked!<\/p>\n<h3 class=\"headline headline--xxl\">PLA Composting<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/06\/06\/2db22973a4db5fdf.png\" alt=\"\" width=\"1000\" height=\"444\" \/><figcaption class=\"wp-caption-text\">Biodegradation of a PLA bottle (Source: Sustainable Packaging)<\/figcaption><\/figure>\n<p>If you can\u2019t turn PLA into recycled plastic through conventional means, there\u2019s another interesting way to deal with it without sending it to a landfill. One of the unique features of PLA is that it\u2019s a biodegradable plastic, which means it can be broken down over time by bacteria and fungi. You can take advantage of this fact by \u201ccomposting\u201d your PLA waste.<\/p>\n<p>Composting PLA involves breaking it\u00a0into small pieces\u00a0and leaving it in a microbe-rich environment like a compost pile. Depending on your local conditions, it can take a very, very long time until the PLA is fully broken down. (Expect up to a year in wet climates, and even longer in dryer climates!)<\/p>\n<p><strong>Note:<\/strong>\u00a0PLA is not compostable in the formal sense of the word (see this\u00a0<a href=\"https:\/\/www.worldcentric.com\/journal\/compostable-plastics\" target=\"_blank\" rel=\"noopener noreferrer\">article on bioplastics<\/a>\u00a0for more details). So if you live in a place with a municipal composting program, do not mix your PLA waste into your normal food waste. The long degradation time of PLA, as well as its potential to produce trace heavy metal residues after it degrades, makes it incompatible with commercial composting facilities. If you mix PLA into your food waste, it will probably end up getting removed from the compost and sent to a landfill anyway, so just keep it in your personal compost heap!<\/p>\n<h3 class=\"headline headline--xxl\">Re-Extruding Filament<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/06\/06\/562a15e467d7e980.png\" alt=\"\" width=\"1000\" height=\"562\" \/><figcaption class=\"wp-caption-text\">Extruding plastic filament with a desktop extruder (Source: Filabot via YouTube)<\/figcaption><\/figure>\n<p>A great feature of the thermoplastics that are used in 3D printing is their ability to be melted down and re-extruded without a significant loss of material. Making and using a filament extruder at home is a little more advanced than using a 3D printer, but it\u2019s definitely within the reach of a dedicated hobbyist, and a great way to practically recycle your waste plastic! It also allows you to make your own filament, which cuts down on filament costs. That is if you don\u2019t consider the cost of making your own extruder.<\/p>\n<p>Recycling waste plastic into usable filament requires two steps: shredding the plastic into small pieces, then melting and extruding it with a filament extruder. There are many solutions to the latter step, with hobby-grade plastic extruders like the Filastruder or Filabot available for sale, as well as designs for DIY filament extruders (for one such design, check out our\u00a0<a href=\"https:\/\/all3dp.com\/make-low-cost-filament-extruder\/\">article on how to make your own filament extruder<\/a>).<\/p>\n<p>Unfortunately, the plastic shredding step remains a bit difficult for the average hobbyist. Grinding up large pieces of plastic puts a lot of strain on the types of motors found in most commercial appliances, and industrial shredders, which can handle the strain, are too expensive for most individuals to purchase themselves. That said, people have found success using a blender or meat grinder to break down small amounts of their plastic waste for filament extrusion.<\/p>\n<h3 class=\"headline headline--xl\">Tips for Reducing Plastic Waste<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/06\/06\/e881ca781306cbe8.png\" alt=\"\" width=\"1000\" height=\"502\" \/><figcaption class=\"wp-caption-text\">Supports can lead to a lot of wasted plastic if unnecessary (Source: PrusaPrinters)<\/figcaption><\/figure>\n<p>Even though the suggestions above can help you cut down on waste plastic buildup, the easiest way to reduce your waste is to prevent it from happening in the first place! Failed prints and prototypes are an inevitable source of waste for any 3D printing hobbyist, but here are some quick tips for preventing waste buildup:<\/p>\n<ul>\n<li><strong>Eliminate supports as much as possible.<\/strong>\u00a0Printing with\u00a0<a href=\"https:\/\/all3dp.com\/1\/3d-printing-support-structures\/\">supports<\/a>\u00a0results in a lot of waste plastic and a lot of time removing it from the part. Whenever possible, try to print your models without supports, or design minimalistic supports into the part itself. (If you use slicing software like\u00a0<a href=\"https:\/\/all3dp.com\/topic\/simplify3d\/\">Simplify3D<\/a>, you can also trim the number of supports manually.)<\/li>\n<li><strong>Print with a brim instead of a raft.<\/strong>\u00a0<a href=\"https:\/\/all3dp.com\/2\/3d-printing-raft-when-should-you-use-it\/\">Rafts<\/a>\u00a0are a good way to ensure that the part will stick to the build surface of your printer. However, like supports, they use a lot of material and require extra steps to be removed from the part. If you\u2019re having\u00a0<a href=\"https:\/\/all3dp.com\/2\/3d-printer-bed-adhesion-how-to-make-prints-stick\/\">bed adhesion problems<\/a>, try adjusting your first layer height, or print with a\u00a0<a href=\"https:\/\/all3dp.com\/2\/3d-printing-brim-when-should-you-use-it\/\">brim<\/a>\u00a0instead of a raft. Brims also help parts adhere to the bed, but use significantly less plastic than a raft.<\/li>\n<li><strong>Don\u2019t print too many parts at once.\u00a0<\/strong>The chance of a print failing tends to increase when too many parts are being printed at once. If the printing of one component fails, its aftermath will probably carry over to the other components on the bed, possibly ruining them as well. This is highly dependent on your personal experience and specific printer setup, but unless you have a lot of experience and a printer you can trust, try to separate multi-component projects into multiple prints rather than a single large one. It will take more time, but it might be worth it in the end!<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p>Source: <a href=\"https:\/\/all3dp.com\/2\/3d-printer-recycled-plastic-tips-for-your-waste-plastic\/\">https:\/\/all3dp.com\/2\/3d-printer-recycled-plastic-tips-for-your-waste-plastic\/<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>3D printing doesn&#8217;t have to be wasteful! Learn about PLA recycling, composting, and how to reduce waste with other materials like PETG. When plastic is sent to a recycling center, it gets washed, sorted, shredded, and then melted into small pellets, which are then used as raw material for the manufacturing of new products. Each [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"kbtopic":[122],"kbtag":[126,354,61,280,287,731],"class_list":["post-164861","kb","type-kb","status-publish","hentry","kbtopic-mtl","kbtag-3d-printing","kbtag-filament","kbtag-material","kbtag-petg","kbtag-pla","kbtag-waste"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.1 (Yoast SEO v27.1.1) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>PETG\/PLA Recycling: How to Recycle 3D Printer Waste - FacFox Docs<\/title>\n<meta name=\"description\" content=\"3D printing doesn&#039;t have to be wasteful! Learn about PLA recycling, composting, and how to reduce waste with other materials like PETG. When plastic is 3D printing doesn&#039;t have to be wasteful! 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