{"id":164426,"date":"2022-02-18T10:45:25","date_gmt":"2022-02-18T02:45:25","guid":{"rendered":"https:\/\/facfox.com\/docs\/?post_type=kb&#038;p=164426"},"modified":"2022-11-08T11:33:30","modified_gmt":"2022-11-08T03:33:30","slug":"what-is-material-jetting-3d-printing-simply-explained","status":"publish","type":"kb","link":"https:\/\/facfox.com\/docs\/kb\/what-is-material-jetting-3d-printing-simply-explained","title":{"rendered":"What Is Material Jetting? \u2013 3D Printing Simply Explained"},"content":{"rendered":"<p>Material jetting is a relatively new 3D printing technique that uses liquid photopolymer and UV light. Learn all about this speedy technology, including how it works, its pros and cons, and its ideal application areas.<\/p>\n<h3 class=\"headline headline--xxl\">What Is It?<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/03\/73b868765b4c2f8e.png\" alt=\"\" width=\"1000\" height=\"739\" \/><figcaption class=\"wp-caption-text\">Stratasys Objet100 Plus material jetting 3D printer Source: Javelin Technologies<\/figcaption><\/figure>\n<p>Material jetting (MJ) is one of the fastest and most accurate 3D printing technologies. It builds parts using liquid photopolymer droplets, which are cured (made solid) with UV light.<\/p>\n<p>Because the photopolymer resin is\u00a0sprayed in droplets before it\u2019s solidified,\u00a0MJ is often compared to the 2D\u00a0inkjet process. However, while inkjet printers deposit only a single layer of ink droplets, MJ builds layer upon layer until the part is finished.<\/p>\n<p>MJ is also quite similar to SLA since it uses a UV light\u00a0source to cure the resin. Here, the difference is that MJ 3D printers spray hundreds of tiny droplets at a time, while\u00a0<a href=\"https:\/\/facfox.com\/docs\/kb\/stereolithography-sla-3d-printing-simply-explained\" target=\"_blank\" rel=\"noopener\">SLA 3D printers<\/a>\u00a0hold an entire vat of resin, which is selectively (point-wise) cured by a laser.<\/p>\n<p><strong>Line-Wise Deposition<\/strong><\/p>\n<p>Another aspect that makes MJ\u00a0unique is how material is deposited (and therefore cured). Essentially, MJ printers jet resin\u00a0from multiple print heads along an X-axis carrier, which\u00a0sweeps back and\u00a0forth across an evolving print. To help visualize the movement of the apparatus, think\u00a0of the light source in a\u00a02D scanner or the windshield wiper of a car.<\/p>\n<p>In contrast, the three most popular 3D printing technologies \u2014 FDM, SLA and SLS \u2014 deposit, cure, and sinter material in a pointwise fashion. For this reason, MJ is considered to be one of the fastest and most accurate 3D printing technologies.<\/p>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/03\/70644f9d07fd636a.png\" alt=\"\" width=\"1000\" height=\"338\" \/><figcaption class=\"wp-caption-text\">Multiple print heads deposit droplets in an X-axis line, which scans back and forth along the Y-axis. Source: 3D Hubs<\/figcaption><\/figure>\n<p>In the following sections, we\u2019ll take a closer look at how MJ works, what are its pros\u00a0and cons, and where it\u2019s being applied.<\/p>\n<h3 class=\"headline headline--xxl\">How Does It Work?<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/03\/3157e0e6f9b7094e.png\" alt=\"\" width=\"1000\" height=\"745\" \/><figcaption class=\"wp-caption-text\">The various components of an MJ 3D printer. Source: 3D Hubs<\/figcaption><\/figure>\n<p>The main components of an MJ 3D printer are print heads, UV light sources, a build platform, and a material container. The print heads and the light sources are suspended along the same X-axis carriage.<\/p>\n<p>The printing process begins with pouring the resin into the material container. Just like SLA, MJ makes use of thermoset photopolymer resin, meaning it must heated\u00a0(to between 30 and 60 \u00b0C) in order to reach the appropriate viscosity.<\/p>\n<p>As the X-axis carriage starts to travel across the build platform, the print heads begin selectively jetting hundreds of tiny resin droplets. Following the print heads are the UV light sources, which immediately cure the sprayed resin. After an entire layer is completed, the build platform drops one layer in height and the process is repeated until the part is complete.<\/p>\n<p><iframe title=\"PolyJet Technology\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/Som3CddHfZE?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<p>Apart from allowing material\u00a0deposition to span the entire X-axis, the multiple print heads provide another benefit: multi-material printing. Similar to other multi-material 3D printers, this\u00a0allows for dissolvable support material or multiple varieties or colors of functional material.<\/p>\n<p>There are plenty of materials available to choose from for MJ. Standard resin is used for making prototypes and end-use parts, but there are also flexible, castable, transparent, and\u00a0temperature-resistant materials.<\/p>\n<h3 class=\"headline headline--xxl\">Pros &amp; Cons<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/03\/4a562e7d417f7936.png\" alt=\"\" width=\"1000\" height=\"580\" \/><figcaption class=\"wp-caption-text\">Material jetted parts should at most be subjected to minimal loads. Source: area-info.net<\/figcaption><\/figure>\n<p>As with any other 3D printing technology, MJ 3D printing has its pros and cons.<\/p>\n<p><strong>Pros<\/strong><\/p>\n<p>As mentioned above, build speed and dimensional accuracy are the two parameters that really make MJ stand out.<\/p>\n<p>Thanks to the technology\u2019s nature, it\u2019s possible to produce multiple parts without\u00a0affecting the build speed, which is already fast even for a single part. This can be quite handy for shared or small-scale production.<\/p>\n<p>Parts made via MJ have a very smooth surface, which is ideal for making aesthetical prototypes. So much so that material jetted parts can be compared to injection-molded parts (in terms of looks).<\/p>\n<p>Full color and multi-material\u00a03D printing is yet another amazing feature of MJ, further adding to the aesthetic quality of both prototypes and end-use parts.<\/p>\n<p><strong>Cons<\/strong><\/p>\n<p>High-performance printing and an extremely smooth surface finish come with a high price tag. MJ is one of the most expensive 3D printing technologies. This is due to the costs of both the machines and the materials.<\/p>\n<p>Another limitation of MJ is the strength of the printed parts. MJ parts are structurally weak, meaning they\u2019re not ideal for components that must\u00a0handle some kind of load.<\/p>\n<p>In fact, MJ shares this very same limitation with SLA. Parts printed\u00a0using either technology are fragile due to the nature of the resin.<\/p>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/03\/62c121d38dcddaab.png\" alt=\"\" width=\"1000\" height=\"750\" \/><figcaption class=\"wp-caption-text\">Resin prints are famously fragile. Source: funbiestudios.com<\/figcaption><\/figure>\n<p>Finally, MJ is not without its waste material. As with FDM and\u00a0SLA, MJ requires\u00a0supports for parts with\u00a0overhangs. Given the high\u00a0cost of\u00a0resins \u2014 even dissolvable\u00a0support material \u2014 any amount of\u00a0waste material is somewhat less than desirable.<\/p>\n<div class=\"listicle-header__wrapper\">\n<div class=\"listicle-header__content\">\n<h3 class=\"headline headline--xxl\">Applications<\/h3>\n<\/div>\n<\/div>\n<div class=\"listicle-header__image\">\n<div class=\"image image--center image--rounded image--loaded\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/03\/c66c7056ced2682c.png\" alt=\"\" width=\"1000\" height=\"666\" \/><figcaption class=\"wp-caption-text\">A model made with the help of material jetting. Source: sys-uk.com<\/figcaption><\/figure>\n<\/div>\n<\/div>\n<p>As you\u2019ve probably guessed, MJ is primarily used for the production of beautiful, realistic-looking prototypes.<\/p>\n<p>As an example, MJ might appeal to doctors and students in need of accurate models of body parts. Similarly, architects, designers, and artists can greatly benefit from the precision and aesthetic quality of material jetted models.<\/p>\n<p>MJ can also be\u00a0used to make low run injection molds thanks to the great level of detail and the temperature stability of the material.<\/p>\n<p>In any case, the cost of 3D printing parts using MJ limits the technology\u2019s use in most cases to professional applications. Luckily, even if you can\u2019t afford to buy an MJ printer, you can still get your designs printed in high detail resin using\u00a0a\u00a0<a href=\"http:\/\/facfox.com\" target=\"_blank\" rel=\"noopener\">3D printing service<\/a>.<\/p>\n<p>To find the best service for your needs, check out\u00a0<span class=\"link\" data-action=\"modal-open\" data-modal-ajax=\"\/en\/product-overlay\/95921\/limit\/0\/\">Craftcloud<\/span>, All3DP\u2019s\u00a03D printing and price comparison service. We offer real-time prices from a wide variety of service providers, including Shapeways, i.Materialise, and Sculpteo.<\/p>\n<p>&nbsp;<\/p>\n<p>Source: <a href=\"https:\/\/all3dp.com\/1\/what-is-material-jetting-3d-printing-basics\/\">https:\/\/all3dp.com\/1\/what-is-material-jetting-3d-printing-basics\/<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Material jetting is a relatively new 3D printing technique that uses liquid photopolymer and UV light. Learn all about this speedy technology, including how it works, its pros and cons, and its ideal application areas. What Is It? Material jetting (MJ) is one of the fastest and most accurate 3D printing technologies. It builds parts [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"kbtopic":[45],"kbtag":[126,582,403],"class_list":["post-164426","kb","type-kb","status-publish","hentry","kbtopic-tech","kbtag-3d-printing","kbtag-material-jetting","kbtag-technology"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.1 (Yoast SEO v27.1.1) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>What Is Material Jetting? \u2013 3D Printing Simply Explained - FacFox Docs<\/title>\n<meta name=\"description\" content=\"Material jetting is a relatively new 3D printing technique that uses liquid photopolymer and UV light. 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