{"id":164199,"date":"2021-12-23T10:41:04","date_gmt":"2021-12-23T02:41:04","guid":{"rendered":"https:\/\/facfox.com\/docs\/?post_type=kb&#038;p=164199"},"modified":"2022-08-12T17:01:57","modified_gmt":"2022-08-12T09:01:57","slug":"flexible-filaments-for-3d-printing-simply-explained","status":"publish","type":"kb","link":"https:\/\/facfox.com\/docs\/kb\/flexible-filaments-for-3d-printing-simply-explained","title":{"rendered":"Flexible Filaments for 3D Printing \u2013 Simply Explained"},"content":{"rendered":"<h3 class=\"headline headline--xxl\">An Expanding Trend<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/02\/3d444c3cdd964d35.png\" alt=\"\" width=\"1000\" height=\"906\" \/><figcaption class=\"wp-caption-text\">Young&#8217;s modulus can give a general indication of a material&#8217;s elasticity (Source: virginia.edu)<\/figcaption><\/figure>\n<p>More and more, it seems that customization is driving the world. Creating products that fit the customer\u2019s expectations is the need of the hour. 3D printing is a major factor in this, bringing customized solutions to an entirely new level. Just take a look at our articles on\u00a0<a href=\"https:\/\/facfox.com\/docs\/kb\/3d-printed-fashion-the-state-of-the-art\" target=\"_blank\" rel=\"noopener\">3D printed fashion<\/a>\u00a0and\u00a0<a href=\"https:\/\/facfox.com\/docs\/kb\/3d-printed-arms-5-most-promising-projects\" target=\"_blank\" rel=\"noopener\">3D printed prosthetic arms<\/a>, two examples of applications where 3D printing really shines.<\/p>\n<p>When it comes to flexible and elastic applications, rubber is the ideal choice. But\u00a0<a href=\"https:\/\/facfox.com\/docs\/kb\/how-to-3d-print-rubber-filament-resin-services\" target=\"_blank\" rel=\"noopener\">is rubber 3D printable<\/a>? The short answer is no. Hence, we look for alternative materials that are similar to rubber but can be 3D printed.<\/p>\n<p>From the above chart, we see that elastomers and polymers fall into the category of flexible materials. Combining the advantages of thermoplastics and elastomers, we therefore arrive at a new 3D printable class of materials called thermoplastic\u00a0elastomers (TPEs).<\/p>\n<p>In this article, we\u2019ll look at a few different types of TPE as well as another type of flexible filament called soft PLA. Hopefully, through reading about these different materials, you can get a better idea of which is best for your needs!<\/p>\n<div class=\"listicle-header__wrapper\">\n<div class=\"listicle-header__content\">\n<h3 class=\"headline headline--xxl\">Overviews of TPEs<\/h3>\n<\/div>\n<\/div>\n<div class=\"listicle-header__image\">\n<div class=\"image image--center image--rounded image--loaded\">\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/02\/dea0806e19b5b42e.png\" alt=\"\" width=\"1000\" height=\"356\" \/><figcaption class=\"wp-caption-text\">Classification of TPE grades according to their Shore hardness values (Source: smooth-on.com)<\/figcaption><\/figure>\n<\/div>\n<\/div>\n<p><a href=\"https:\/\/facfox.com\/docs\/kb\/the-best-tpe-filaments-filament-guide\" target=\"_blank\" rel=\"noopener\">Thermoplastic elastomers (TPEs)<\/a>\u00a0are polymers that exhibit elasticity similar to that of a cross-linked rubber. The degree of elasticity in the material depends on the type of TPE and the chemical structure of the grade. In addition, this grade of elastomers come with the processing advantages of thermoplastics, which is good for 3D printing!<\/p>\n<p>If you search for\u00a0<a href=\"https:\/\/www.amazon.com\/s?k=TPE+filament&amp;tag=all3dp0c-20\" target=\"_blank\" rel=\"nofollow noopener\">TPE filaments<\/a>, you may become confused and a little annoyed at the options that appear. That\u2019s because TPE is a wide category of materials, which includes several other types, such as TPU. We\u2019ll see more of that very shortly.<\/p>\n<p>It\u2019s also important to note that not all varieties of flexible filament will be marketed as TPE, a subtype of TPE, or under any other recognizable\u00a0material classification. Nevertheless, most will belong to one of the categories presented in this article.<\/p>\n<p><strong>Features of TPE<\/strong><\/p>\n<ul>\n<li>Flexible and soft<\/li>\n<li>Excellent fatigue resistance<\/li>\n<li>Good electrical properties<\/li>\n<li>Excellent vibration damping<\/li>\n<li>High impact strength<\/li>\n<li>Excellent resistance to chemicals\u00a0and weathering<\/li>\n<li>Good tear and abrasion resistance<\/li>\n<li>Recyclable<\/li>\n<li>Resistance to low and high temperatures (-30 to +140 \u00b0C)<\/li>\n<li>Good shock absorption<\/li>\n<\/ul>\n<p><strong>3D Printing Prerequisites<\/strong><\/p>\n<ul>\n<li>Extruder temperature: 210\u2013260 \u00baC (varies)<\/li>\n<li>Bed temperature: Unheated\u2013110 \u00baC (varies)<\/li>\n<li>Print speed: 5\u201330 mm\/s (keep it low, especially at the beginning)<\/li>\n<li>Bed adhesion: painter\u2019s tape,\u00a0glue stick, or hairspray recommended<\/li>\n<li>Extruder system: direct drive recommended<\/li>\n<li>Cooling fan: recommended<\/li>\n<\/ul>\n<p><strong>Challenges<\/strong><\/p>\n<ul>\n<li>TPEs have the problem of being poorly handled by\u00a0extruders owing to their softness.<\/li>\n<li>As TPEs are hygroscopic, they absorb moisture. As a result, prints will pop up and sizzle if filament isn\u2019t stored properly.<\/li>\n<li>Remember that TPE is particularly sensitive to quick movements. Sometimes the filament might buckle when\u00a0pushed through the extruder.<\/li>\n<\/ul>\n<p><strong>Classifications<\/strong><\/p>\n<p>TPE can be classified into six categories based on chemical structure. They\u2019re also differentiated\u00a0based on\u00a0<a href=\"https:\/\/facfox.com\/docs\/kb\/durometer-shore-hardness-scale\" target=\"_blank\" rel=\"noopener\">Shore hardness values<\/a>. Here, we\u2019ll discuss the different 3D printable grades of TPE:<\/p>\n<ul>\n<li>Thermoplastic polyurethane (TPU)<\/li>\n<li>Thermoplastic co-polyester (TPC)<\/li>\n<li>Thermoplastic polyamide (TPA)<\/li>\n<\/ul>\n<p>Let\u2019s look a little closer at each of these types in the following.<\/p>\n<p>To learn more about TPE and see some of the products marketed as such, check out our article\u00a0<a href=\"https:\/\/facfox.com\/docs\/kb\/the-best-tpe-filaments-filament-guide\" target=\"_blank\" rel=\"noopener\">TPE Filament \u2013 Explained and Compared<\/a>.<\/p>\n<h3 class=\"headline headline--xxl\">TPU<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/02\/d5ed2d9cbf7e0707.png\" alt=\"\" width=\"1000\" height=\"666\" \/><figcaption class=\"wp-caption-text\">Phone cases made of TPU (Source: All3DP)<\/figcaption><\/figure>\n<p><a href=\"https:\/\/facfox.com\/docs\/kb\/the-best-flexible-filaments-of-2021-tpu-tpe-tpc\" target=\"_blank\" rel=\"noopener\">Thermoplastic polyurethane (TPU)<\/a>,\u00a0is the most common type\u00a0of TPE used in 3D printing. Compared to other flexible filaments, it exhibits greater rigidity,\u00a0allowing it to extrude more easily. It also has decent strength and high durability.<\/p>\n<p><strong>Features<\/strong><\/p>\n<ul>\n<li>High elastic range (typically ranges from 600\u2013700%)<\/li>\n<li>Shore hardness between 60A and 55D<\/li>\n<li>Excellent printability<\/li>\n<li>Semi-transparent<\/li>\n<li>Better chemical resistance to oils and greases<\/li>\n<li>High abrasion resistance<\/li>\n<\/ul>\n<p><strong>3D Printing Prerequisites<\/strong><\/p>\n<ul>\n<li>Extruder temperature: 210\u2013230 \u00baC<\/li>\n<li>Bed temperature: Unheated\u201360\u00a0\u00baC<\/li>\n<li>Print speed: 5\u201330 mm\/s<\/li>\n<li>Bed adhesion: Kapton\u2019s or painter\u2019s tape<\/li>\n<li>Extruder system: direct drive recommended<\/li>\n<li>Cooling fan:\u00a0not recommended for the first layers<\/li>\n<\/ul>\n<p><strong>Challenges<\/strong><\/p>\n<ul>\n<li>If the temperature is too high,\u00a0<a href=\"https:\/\/facfox.com\/docs\/kb\/petg-stringing-3-simple-solutions\" target=\"_blank\" rel=\"noopener\">stringing<\/a>\u00a0can occur.<\/li>\n<li>If the temperature is too low, layer adhesion will be poor.<\/li>\n<li>Resistance to UV light is poor.<\/li>\n<\/ul>\n<p><strong>Industrial Applications<\/strong><\/p>\n<ul>\n<li>Shoe insoles<\/li>\n<li>Industrial belts<\/li>\n<li>Ski boots<\/li>\n<\/ul>\n<p><strong>Example Product<\/strong><\/p>\n<p>For more information on TPU, including some of the most common brands, take a look at our article\u00a0<a href=\"https:\/\/facfox.com\/docs\/kb\/the-best-flexible-filaments-of-2021-tpu-tpe-tpc\" target=\"_blank\" rel=\"noopener\">TPU Filament \u2013 Explained and Compared<\/a>.<\/p>\n<h3 class=\"headline headline--xxl\">TPC<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/02\/760c25cd43cd87eb.png\" alt=\"\" width=\"1000\" height=\"666\" \/><figcaption class=\"wp-caption-text\">A part made of TPC (Source: 3D Print General)<\/figcaption><\/figure>\n<p><a href=\"https:\/\/facfox.com\/docs\/kb\/the-best-3d-printer-filament-types-of-2022\" target=\"_blank\" rel=\"noopener\">Thermoplastic copolyester (TPC)<\/a>\u00a0are copolyether esters with alternating, random-length sequences of either long-chain or short-chain glycols. They have both hard and soft segments. Hard segments are typically short-chain ester units whereas soft segments are usually aliphatic polyethers and polyester glycols.<\/p>\n<p>TPC is considered to be an engineering-grade material, which might explain why it doesn\u2019t appear as much in the hobbyist 3D printing world.<\/p>\n<p><strong>Features<\/strong><\/p>\n<ul>\n<li>Low density<\/li>\n<li>Elasticity in the range of 350\u2013530%<\/li>\n<li>Shore hardness between 40 and 72D<\/li>\n<li>Good chemical resistance<\/li>\n<li>High strength<\/li>\n<li>Good thermal stability<\/li>\n<li>High temperature resistance<\/li>\n<\/ul>\n<p><strong>3D Printing Prerequisites<\/strong><\/p>\n<ul>\n<li>Extruder temperature: 220\u2013260 \u00baC<\/li>\n<li>Bed temperature: 90\u2013110 \u00baC<\/li>\n<li>Print speed: 5\u201330 mm\/s<\/li>\n<\/ul>\n<p><strong>Challenges<\/strong><\/p>\n<ul>\n<li>Comparatively, TPC presents less elongation at break.\u00a0It can\u2019t be used for highly flexible applications.<\/li>\n<\/ul>\n<p><strong>Industrial Applications<\/strong><\/p>\n<ul>\n<li>Bellows<\/li>\n<li>Self-expandable polymer stents<\/li>\n<\/ul>\n<p><strong>Example Product<\/strong><\/p>\n<p><a href=\"https:\/\/www.formfutura.com\/shop\/category\/flexible-materials-flexifiltm-tpe-163\" target=\"_blank\" rel=\"noopener\">FormFutura\u2019s FlexiFil series<\/a>\u00a0is a\u00a0TPC filament.<\/p>\n<h3 class=\"headline headline--xxl\">TPA<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/02\/dc94827d6c92b495.png\" alt=\"\" width=\"1000\" height=\"826\" \/><figcaption class=\"wp-caption-text\">A (huge) 3D printed golf ball (Source: itworks3D.com)<\/figcaption><\/figure>\n<p>Thermoplastic polyamide (TPA) is a chemical co-polymer of TPE and highly flexible nylon. The result is a combination of a smooth, lustrous texture, coming from nylon, and the flexibility of TPE.<\/p>\n<p><strong>Features<\/strong><\/p>\n<ul>\n<li>High flexibility<\/li>\n<li>Elasticity in the range of 370\u2013497%<\/li>\n<li>Shore hardness between 75 and 63A<\/li>\n<li>Exceptionally durable<\/li>\n<li>Good printability<\/li>\n<li>Good heat resistance<\/li>\n<li>Good layer adhesion<\/li>\n<\/ul>\n<p><strong>3D Printing Prerequisites<\/strong><\/p>\n<ul>\n<li>Extruder temperature: 220\u2013230 \u00baC<\/li>\n<li>Bed temperature: 30\u201360 \u00baC<\/li>\n<li>Print speed: 5\u201330 mm\/s<\/li>\n<li>Bed adhesion: PVA-based recommended<\/li>\n<li>Extruder system: direct drive or Bowden<\/li>\n<\/ul>\n<p><strong>Challenges<\/strong><\/p>\n<ul>\n<li>TPAs absorb moisture and, hence, should be stored in dry places.<\/li>\n<li>Warping is not uncommon.<\/li>\n<\/ul>\n<p><strong>Industrial Applications<\/strong><\/p>\n<ul>\n<li>Winter sports, especially ski\u00a0equipment<\/li>\n<li>Golf balls<\/li>\n<li>Medical products, such as\u00a0catheters<\/li>\n<\/ul>\n<p><strong>Example Product<\/strong><\/p>\n<h3 class=\"headline headline--xxl\">Soft PLA<\/h3>\n<figure style=\"width: 1000px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/img.facfox.com\/imgs\/2022\/02\/46ffad3cd9799625.png\" alt=\"\" width=\"1000\" height=\"669\" \/><figcaption class=\"wp-caption-text\">Parts 3D printed using soft PLA (Source: MatterHackers)<\/figcaption><\/figure>\n<p>Soft PLA is a generic term applied to PLA blends that are made to be more flexible. In terms of its performance, some refer to it as \u201ctough rubber\u201d.<\/p>\n<p>Compared to other flexible materials, it is known for its strength and durability. Printing it is similar to printing standard PLA, except that one should use a slower print speed and a higher bed temperature.<\/p>\n<p><strong>Features<\/strong><\/p>\n<ul>\n<li>Biodegradable<\/li>\n<li>Shore hardness between 90 and 92A<\/li>\n<li>High strength<\/li>\n<li>Good durability<\/li>\n<\/ul>\n<p><strong>3D Printing Prerequisites<\/strong><\/p>\n<ul>\n<li>Extruder temperature: 220\u2013235 \u00baC<\/li>\n<li>Bed temperature:\u00a0100 \u00baC<\/li>\n<li>Print speed: 10\u201330 mm\/s<\/li>\n<li>Extruder system: direct drive or Bowden<\/li>\n<\/ul>\n<p><strong>Challenges<\/strong><\/p>\n<ul>\n<li>Due to its softness, there can be\u00a0<a href=\"https:\/\/www.3dhubs.com\/talk\/t\/succsessful-soft-pla-printing\/2950\" target=\"_blank\" rel=\"noopener\">problems\u00a0during loading<\/a>\u00a0the filament.<\/li>\n<\/ul>\n<p><strong>Industrial Applications<\/strong><\/p>\n<ul>\n<li>Stoppers<\/li>\n<li>Springs<\/li>\n<li>Belts<\/li>\n<\/ul>\n<p>Source: <a href=\"https:\/\/all3dp.com\/2\/flexible-3d-printing-filament-which-should-you-chose\/\">https:\/\/all3dp.com\/2\/flexible-3d-printing-filament-which-should-you-chose\/<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>An Expanding Trend More and more, it seems that customization is driving the world. Creating products that fit the customer\u2019s expectations is the need of the hour. 3D printing is a major factor in this, bringing customized solutions to an entirely new level. Just take a look at our articles on\u00a03D printed fashion\u00a0and\u00a03D printed prosthetic [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"kbtopic":[122],"kbtag":[126,354,543,61,207],"class_list":["post-164199","kb","type-kb","status-publish","hentry","kbtopic-mtl","kbtag-3d-printing","kbtag-filament","kbtag-flexible","kbtag-material","kbtag-tpe"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.1 (Yoast SEO v27.1.1) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Flexible Filaments for 3D Printing \u2013 Simply Explained - FacFox Docs<\/title>\n<meta name=\"description\" content=\"An Expanding Trend More and more, it seems that customization is driving the world. Creating products that fit the customer\u2019s expectations is the need of Learn about the different types of flexible filament, also called TPEs. 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